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研究生: 邱鈺婷
Yu-Ting Chiu
論文名稱: 可擴充式列印控制系統用於大型噴墨列印機之設計與實作
Design and Implementation of a Scalable Printing Control System for Large-scale Inkjet Printers
指導教授: 阮聖彰
Shanq-Jang Ruan
口試委員: 呂政修
Jenq-Shiou Leu
陳維美
Wei-Mei Chen
林昌鴻
Chang Hong Lin
學位類別: 碩士
Master
系所名稱: 電資學院 - 電子工程系
Department of Electronic and Computer Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 英文
論文頁數: 52
中文關鍵詞: 噴墨印刷系統FPGAMCU非對稱式 S 波形動作軌跡
外文關鍵詞: Inkjet printing control system, FPGA, MCU, Asymmetric S-curve
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  • 常見於大型數位噴墨列印機中,以使用多個噴墨頭增加列印面積來提升列印速度,造成印刷資料量以及驅動噴頭的硬體資源需求也隨之提高。因此,本論文藉由調整資料封包以及硬體電路設計提出一個可擴充性的列印控制系統。
    在本篇論文中,資料封包的設計是依據噴頭的排列方式,進而決定資料封包的內容,以簡化封包的大小來提升傳輸速度。在硬體架構的設計分成三大部分,分別為資料分配和程序監控、噴頭驅動控制以及機構動作控制,以 FPGA 執行列印資料的配置以及噴頭驅動控制信號,搭配 MCU 用於監控列印機的操作流程及行為,以及伺服馬達做為噴頭移動的控制器,並且採用非對稱式 S 波形做為動作控制的軌跡,來減少餘震的產生。
    最後實驗結果顯示,本論文提出的系統架構可依據噴頭安裝數量進行擴充控制且使得大型數位噴墨列印機在列印的過程中穩定的移動。


    Commonly, a large-scale inkjet printer with many inkjet print-heads speeds up printing due to the printing area is enlarged. Therefore, the hardware resources of the print-head driver and the printing data should be increased demand. Hence, this thesis proposed a scalable printing control system is based on image data packet design and a new hardware design. To simplify the image data packet with high data transmission rate, the packet is generated by considering the arrangement of print-heads. Moreover, the new hardware design consists of three portions which are the data distribution and process monitor, the print-head driver control, and the mechanical motion control. Thus, FPGAs are used to allocate the image data and produces the print-head driver control signals. Furthermore, MCUs are used to monitor the procedures and mechanical motions. Besides, the movement of print-heads is controlled by a servo motor with an asymmetric s-curve motion trajectory. The experimental results demonstrate that the proposed control system is flexible to control multiple print-heads and the operation of the large-scale inkjet printer is stable.

    Recommendation Form i Committee Form ii Chinese Abstract iii English Abstract iv Acknowledgements v Table of Contents vi List of Tables ix List of Figures x 1 Introduction 1 2 Preliminaries 5 2.1 Large-scale inkjet printer . . . . . . . . . . . . . . . . 5 2.1.1 Printing Process. . . . . . . . . . . . . . . . . . . . . .5 2.1.2 Mechanical Structure. . . . . . . . . . . . . . . . . . . .7 2.2 Drop-On-Demand Inkjet Print-head techniques. . . . . . . . 8 2.2.1 Thermal Ink Jet technology. . . . . . . . . . . . . . . . .8 2.2.2 Piezoelectric Ink Jet technology. . . . . . . . . . . . . .9 2.2.3 Comparison. . . . . . . . . . . . . . . . . . . . . . . . .11 2.3 Motion Control. . . . . . . . . . . . . . . . . . . . . . .13 3 Printing Control System Architecture 15 3.1 Problem formulation. . . . . . . . . . . . . . . . . . . . 15 3.2 System Architecture. . . . . . . . . . . . . . . . . . . . 17 4 Printing Control System Design 19 4.1 Printing Data Processing. . . . . . . . . . . . . . . . . .19 4.1.1 Image Printing Data. . . . . . . . . . . . . . . . . . . . 19 4.1.2 Data Processing Board. . . . . . . . . . . . . . . . . . . 24 4.2 Print-head Control. . . . . . . . . . . . . . . . . . . . .27 4.2.1 Inkjet Print-head. . . . . . . . . . . . . . . . . . . . . 27 4.2.2 Print-head Drive Pulse Circuit. . . . . . . . . . . . . . .29 4.2.3 Print-head Control Board. . . . . . . . . . . . . . . . . .34 4.3 Peripheral I/O Control. . . . . . . . . . . . . . . . . . .36 4.3.1 Motion Trajectory. . . . . . . . . . . . . . . . . . . . . 36 5 Experimental Results 42 6 Conclusions 47 References 49

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