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研究生: 簡汶昇
Wen-Sheng Chien
論文名稱: 使用線性馬達研製長行程氣浮式奈米定位平台之精密定位研究
Research on the Accurate Positioning of a Long Travel Air-Bearing Nano-Positioning Stage Using the Linear Motors
指導教授: 修芳仲
Fang-Jung Shiou
口試委員: 鄧昭瑞
Geo-Ry Tang
陳朝榮
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2011
畢業學年度: 99
語文別: 中文
論文頁數: 90
中文關鍵詞: 奈米定位平台線性馬達空氣軸承光學尺PID控制
外文關鍵詞: nano-positioning stage, linear motor, air-bearing, laser scale, PID control
相關次數: 點閱:229下載:7
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  • 本研究旨在開發一長行程閉迴路奈米定位平台系統,此平台使用雙框架兩軸獨立驅動單移動台機構,其中平台底座由空氣軸承支撐,使平台與花崗岩基座呈現非接觸狀態,驅動方式則由ANCA 5DX驅動器與PC-Based介面之ANCA 5DX CNC控制器對線性馬達進行移動控制,移動後之訊號經由光學尺迴授,形成一閉迴路控制系統。
    依據實驗結果,所研製之定位平台其X軸行程可達到移可達100 mm,Y軸行程則達到50 mm,Z方向之平台穩定度可達到20 nm,X軸之旋轉角最大為3.77角秒,Y軸為1.04角秒。此定位平台經測試後,在以PC-Based介面之ANCA 5DX CNC控制器下所建立的閉迴路PID控制系統,X軸之步階定位能力可控制在2 nm,Y軸之步階定位能力可控制在5 nm,循圓軌跡測試在循圓半徑20 mm時,真圓度誤差為223 nm,追蹤誤差測試X軸速度在0.05 mm/min時1倍標準差之誤差為3 nm,Y軸速度在0.05 mm/min時1倍標準差之誤差為9 nm。


    The objective of this research is to develop a PC-based closed-loop nano-positioning system using the dual-frame two-axis drive single mobile independent framework. The stage body was supported by an air bearing on a granite base to reduce the frictional force. The developed stage was driven by the PC-Based interface of ANCA 5DX CNC controller the ANCA 5DX Digital Servo drive, for the precision motion control of the linear motors. The laser scales were used as the feedback sensors so that the closed loop control of the developed system was possible.
    Based on the test results, the designed closed loop nano-positioning system was capable of precision positioning within the travel of 100 mm along X-axis and the travel of 50 mm along Y-axis. The Z-direction stage stability of the developed system was 20 nm, the maximum yaw error of the stage moving along X-axis was about 3.77 arc-seconds, and the maximum pitch error of the stage moving along Y-axis was about 1.04 arc-seconds, based on the test results. By utilizing the PC-Based interface of ANCA 5DX CNC controller based closed-loop of PID control system, the positioning capability of X-axis was about 2 nm, the positioning capability of Y-axis was about 5 nm. Performing the circular test with radius of 20 mm, the circular positioning test of deviation was 223 nm. Based on the tracing speed test results, the standard deviation along X-axis was 3 nm under tracing speed of 0.05 mm/min, whereas the standard deviation along Y-axis was 9 nm under tracing speed of 0.05 mm/min.

    中文摘要I AbstractII 誌 謝IV 目 錄V 圖目錄IX 表目錄XIV 第一章 緒論1 1.1研究動機與目的1 1.2文獻回顧2 1.3論文架構5 第二章 實驗設備及原理與系統介紹7 2.1奈米定位平台系統7 2.2線性馬達9 2.2.1線性馬達簡介9 2.2.2 Kollmorgen線性馬達12 2.3空氣軸承簡介14 2.3.1空氣軸承的原理分類14 2.3.2 New Way空氣軸承18 2.4 ANCA 5DX CNC控制器19 2.5 ANCA 5DX Digital Servo Drive驅動器20 2.6光學尺簡介22 2.6.1光學尺原理22 2.6.2 SONY光學尺25 2.7雷射干涉儀26 2.7.1 雷射干涉儀原理26 2.7.2 SIOS雷射干涉儀27 第三章 控制理論與機構設計29 3.1 PID控制器29 3.1.1 PID控制器的作用29 3.1.2類比PID控制32 3.1.3數位PID控制33 3.2機構設計34 第四章 實驗方法與步驟38 4.1實驗規劃38 4.1.1平台組裝測試38 4.1.2平台移動控制測試41 4.2 PID參數調整46 4.2.1電流環參數調整47 4.2.2速度環與位置環參數調整49 第五章 實驗結果及數據分析52 5.1平台組裝測試結果52 5.1.1組裝平行度測試52 5.1.2光學尺安裝測試結果54 5.1.3平台準直度測試結果54 5.1.4空氣軸承穩定度測試結果56 5.2平台移動控制測試結果59 5.2.1長行程移動測試結果59 5.2.2移動偏擺角度測試結果62 5.2.3步階測試結果64 5.2.4循圓軌跡測試結果74 5.2.5不同移動速度之追蹤誤差測試結果78 5.3長行程奈米定位平台規格82 第六章 結論與未來展望83 6.1 結論83 6.2未來研究方向85 參考文獻87 作 者 簡 介90

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