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研究生: 鄭傑文
Chieh-Wen Cheng
論文名稱: 雷射直寫成像式光學引擎分析
Analysis of Laser Direct Imaging Optical Engine
指導教授: 郭鴻飛
Hung-Fei Kuo
口試委員: 鄭正元
Jeng-Ywan Jeng
郭永麟
Yong-Lin Kuo
學位類別: 碩士
Master
系所名稱: 工程學院 - 自動化及控制研究所
Graduate Institute of Automation and Control
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 91
中文關鍵詞: PCB製程掃描式微影光學LDI曝光系統
外文關鍵詞: PCB process, scanning lithography, LDI exposure system
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  • 印刷電路板(Printed Circuit Board, PCB)在所有的電子產品中用來將所有功能不同的積體電路及電子元件以一條條細細的銅導線連接起來,以提供穩定的工作環境,讓電子訊號可以在不同的電子元件之間流通,所以PCB在整個電子產品中,扮演了整合連結所有功能的角色。在有限的面板上無法安置這麼多的電子元件以及衍生出的大量線路,因而有多層板PCB而多層板PCB製程中內層製程(Inner Layer Process)包括貼膜、曝光顯影、蝕刻、脫模等多道工序,其中曝光顯影是將內層線路圖形轉移到PCB板上的過程,因為電路圖形的製作是PCB製作的重點,所以圖形轉移過程對PCB製作來說,有非常重要的意義,所有的影像轉移是利用曝光機設備完成。本論文將針對產學合作廠商旭東科技架構光學模組進行分析,此光學模組為雷射直寫成像系統是將入射光源直接地聚焦或投影至光阻表面上,本文中分析光點陣列動態中光點尺寸為光點變形量依據,根據光學模擬結果預測光點陣列在曝光平面上的光點大小及分析影響光點變形量的誤差因子,在訂定10%的光學容忍誤差內,可以藉由捨去誤差因子來有效降低光點陣列中光點的實驗量測,此外模擬各個光學元件誤差因子所造成光點變形量,以此變形量找出光學架構的建議組裝誤差範圍,進而建立實際光學架構進行量測光點實驗,分析結果找出光學模組中造成光點潛像變化原因進而調整光學架構減少光學誤差以致於增進光學引擎曝光穩定性


    Printed circuit boards are used in all electronic products to connect all functional integrated circuits and electronic components with thin copper wires to provide a stable working environment, allowing electronic signals to be used in different electronic components. Circulation, so the PCB plays a role in the integration of all functions in the entire electronic product. There are not many electronic components and a large number of lines that can be placed on a limited panel. Therefore, multi-layer PCB generation and the inner layer process of the multi-layer PCB process includes multiple processes such as filming, exposure develop, etching, and demoulding, which exposure develop is the process of transferring the inner layer circuit pattern to the PCB. Because the circuit pattern is the focus of PCB production, the graphics transfer process is very important for PCB production. All image transfer is using the exposure machine. This theis will analyze the optical module of Shuz Tung Machinery Industrial Co.Ltd. The optical module is a laser direct writing imaging system that directly focuses or projects the incident light source onto the photoresist surface. The dynamic spot size is based on the amount of spot deformation. According to the optical simulation results, the spot size of the spot array on the exposure plane and the error factor affecting the amount of spot deformation are predicted. Within 10% of the optical tolerance error, The experimental measurement of the spot in the spot array can be effectively reduced by ignore the error factor. In addition, the deformation of the spot caused by the error factor of each optical component is simulated, and the recommended assembly error range of the optical structure is found by the spot of deformation. Establish an optical architecture for measuring spot experiments, and the analysis results find out the cause of the deformation in the optical module and adjust the optical structure to reduce the optical error so as to improve the exposure stability of the optical engine.

    致謝 II 中文摘要 III ABSTRACT IV 圖目錄 VII 表目錄 IX 第一章 緒論 1 1.1.前言 1 1.2.研究動機 5 1.3.論文架構 6 第二章 光學架構 7 2.1 VL介紹與測試 7 2.2光點動態掃描式系統建模 8 2.3分光柱旋轉角度之數值分析 19 2.4光學元件特徵分析 22 2.5結論 26 第三章 動態光點陣列 28 3.1簡介 28 3.2掃描光點陣列與位置 28 3.3光點能量分佈變形分析 31 3.4分光柱表面粗糙度因子分析 36 3.5分光柱旋轉角度因子分析 39 3.6結論 42 第四章 穿透式光點陣列成像光學模組 43 4.1簡介 43 4.2光學模組架設 43 4.3光點陣列量測 49 4.4潛像擷取 53 4.5結論 61 第五章 結論 62 5.1模擬與實驗結果討論 62 5.2本研究之貢獻 62 5.3未來發展方向 63 參考文獻 64 附錄 68

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