簡易檢索 / 詳目顯示

研究生: 彭世偉
Shih-Wei Peng
論文名稱: 不同冷媒對極壓添加劑磨潤性能的影響
Effect of Different Refrigerants on Extreme Pressure Additives Tribological Performance
指導教授: 林原慶
Yuan-Ching Lin
口試委員: 鄭偉鈞
Wei-Chun Cheng
鍾俊輝
Chun-hui Chung
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 193
中文關鍵詞: 四球式磨耗極壓添加劑冷媒磨潤性質
外文關鍵詞: four-ball wear, extreme pressure additive, refrigerant, tribological performance
相關次數: 點閱:196下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本文利用四球式磨耗試驗機進行兩種極壓添加劑在冷凍潤滑油中的耐極壓能力評估,並且探討在不同冷媒環境下以及長時間磨耗過程中,極壓添加劑的磨潤特性。而兩種極壓添加劑分別以重量百分比0.5%、1%、5%與冷凍潤滑油混合,起始實驗油溫分別在室溫25℃以及高溫80℃環境下,於不同負載中以固定滑移速度進行1小時的磨耗試驗,目的為比較不同添加濃度及初始油溫對於磨耗行為的影響。最後針對兩種極壓添加劑在最佳濃度下進行冷媒環境和長時間的磨耗試驗。試驗結果顯示硫系與氯系極壓添加劑分別在0.5wt%及5wt%濃度下有最好的耐極壓能力;在冷媒環境下的磨耗試驗中,冷媒R134a溶入混合油後在低負載下有助於抗磨耗能力的提升,R32冷媒環境下油品的抗磨耗能力改變不明顯,且會加速硫系添加劑與表面金屬反應。而在兩種冷媒下混合油的耐極壓能力均下降;在試驗時間延長後,因硫系極壓添加劑活性高,化合膜生成速率較快,因此在長時間磨耗下,磨疤尺寸在相對較小時,即可到達穩態磨耗狀態,因此有較高的最終穩態應力。因不同負載下的接觸應力影響與實驗最終所得磨疤尺寸有極大關聯,因此本文提出一影響穩態磨耗的評估準則,推論出在低負載下較能進入穩態磨耗。


    The resistance of the extreme pressure (E.P.) and anti-wear (A.W.) on different kinds of the extreme pressure additives (E.P. additives) under the extreme pressure conditions is the major object of this study. The refrigerant oil blend into weight percantage concentration with 0.5%, 1% and 5% of the E.P. additives. In order to know how the resistance of the extreme pressure and antiwear affected by the concentration of the E.P. additive and the oil temperature. The wear test is in fixed sliding speed during the 1hr test. And the oil temperature are at room temperature (25℃) and 80℃. After the test and changed the load. After finding the optimal concentration of the E.P. additves, they are used to do the long time wear test and blend into refrigerants.
    The result shows that the concentration of sulfur and chlorine in 0.5wt% and 5wt% has the best extreme pressure and anti-wear resistance. And refrigerant R134a has good performance in anti-wear resistance in the low load but refrigerant R32 is not and it make the reation rate of the sulfur E.P. additive up. But all refrigerants has poor performance in extreme pressure resistance. In long time wear test, mixed oil with surfur E.P. has the lowerest wear scar diameter in the same test time. So when wear test in the steady state, the mixed oil with surfur E.P. has the highest steady state stress.

    摘要 I Abstract II 誌謝 III 目錄 IV 表目錄 VII 圖目錄 IX 第一章 緒 論 1 1.1 前 言 1 1.2 實驗模型設計 3 1.3 實驗動機 4 第二章 文獻回顧 6 2.1 冷凍潤滑油 6 2.2 潤滑添加劑 11 2.3 冷媒 15 2.4 潤滑膜種類與特性 19 2.5 潤滑模式與磨耗機構 24 2.6 球體表面型態與接觸行為討論 28 2.7 球體幾何效應對磨耗行為的影響 35 2.8 化合膜生成速率與濃度及溫度關係 50 第三章 實驗設備與方法 53 3.1 實驗儀器 53 3.2 分析儀器 59 3.3 試片規格 60 3.4 極壓添加劑 60 3.5 試驗用油 62 3.6 冷媒 64 3.7 實驗條件 65 3.8 實驗步驟 66 第四章 結果與討論 69 4.1 不同溫度變化對耐極壓與抗磨耗能力的影響 69 4.1.1 POE冷凍潤滑油的室溫磨耗試驗 69 4.1.2 POE冷凍潤滑油的80℃磨耗試驗 74 4.1.3 POE冷凍潤滑油的耐極壓能力分析 78 4.2 極壓添加劑濃度對POE冷凍潤滑油耐極壓能力的影響 83 4.2.1 不同濃度硫系添加劑對POE冷凍潤滑油耐極壓能力 影響 83 4.2.2 耐極壓能力分析 101 4.2.3 不同濃度氯系添加劑對POE冷凍潤滑油耐極壓能力 影響 111 4.2.4 耐極壓與抗磨耗能力分析 127 4.3 不同冷媒環境下之耐極壓能力 140 4.3.1 冷凍潤滑油在冷媒中之耐極壓能力(無E.P.) 140 4.3.2 硫系添加劑在冷媒中之耐極壓能力 151 4.3.3 氯系添加劑在冷媒中之耐極壓能力 164 4.4 不同油品的邊界膜穩態壓力評估 177 4.5 冷媒環境下極壓添加劑的耐極壓能力分析 182 第五章 結論與建議 186 5.1 結論 186 5.2 未來研究方向與建議 188 參考文獻 189

    1. 邱錦德,“極壓添加劑於不同基礎油中之磨潤行為”,碩士論文,國立台灣科技大學, 2004年。
    2. A. Bhattacharya, T. Singh and V.K. Verma, “EP activity evaluation of cyclic disulphides using ball bearings of different compositions”, Tribology International, Vol.23(1990)pp.361-365.
    3. 陳銘章,“冷凍工程”,長諾資訊圖書公司,1987年。
    4. 李居芳,“冷凍空調概論”,全華圖書股份有限公司,2008年。
    5. 張景河等,“現代潤滑油與燃料添加劑”,中國石化出版社,1992年。
    6. 吳榮晃,“參加STLE磨潤與潤滑工程師學會2005年會”,中國石油公司煉製研究所,2005年。
    7. 林榮盛,“潤滑學”,全華科技圖書股份有限公司,1987年。
    8. A.Molina, “Isolation and Chemical Characterization of a Zinc Dialkyldithiophosphate-Derived Antiwear Agent”, ALSE Trans. Vol.30 (1987) pp.479-485.
    9. J.M.Martin, M.Belin, J.L.Mansot, “Friction-Induced Amorphization with ZDDP-An EXAFS Study”, ASLE Trans. Vol.29 (1986) pp.523-531.
    10. 徐濱士,“神奇的表面工程”,清華大學出版社,2000年。
    11. B. Podgornik, J. Vizintin, “Tribological reactions between oil additives and DLC coatings for automotive applications”, Surface and Coatings Technology, Vol.200 ( 2005 ) pp.1982 – 1989.
    12. 溫詩鑄、黃平,“摩擦學原理”,清華大學出版社,2002年。
    13. P. Forster, V. Ramaswamy, “Change in Atmospheric Constituents and in Radiative Forcing”, Climate Change (2007).
    14. 葉志強,“以冷媒R134a萃取乙醇”,碩士論文,國立交通大學, 2004年。
    15. J.S. Daniel, G.J.M. Velders, “Halocarbon Scenarios, Ozone Depletion Potentials, and Global Warming Potentials”, Scientific Assessment of Ozone Depletion,(2006) chapter 8.
    16. Rigid and Flexible Foams Technical Options Committee, “Montreal Protocol On Substances that Deplete the Ozone Layer”, United Nations Environment Programme (UNEP) (2007)
    17. Y.Yamamoto, J.Kim, S.Gondo, J.Sugimura, “The effect of HFC refrigerant dissolution on oil film thickness and wear characteristics of oils”, Thinning Films and Tribological Interfaces, (2000) pp.771-776
    18. A.K. Tripathi, A. Bhattacharya, R. Singh, V.K. Verma, “Tribological studies of 1-alkyl-2,5-dithiohydrazodicarbonamides and their Mo–S complexes as EP and multifunctional additives”, Tribology International, Vol.33(2000)pp.13–20.
    19. X. Zhao, J. Liu, B. Zhu, H. Miao, Z. Luo, “Effect of anti-wear additives on the friction and wear of Si3N4 / steel sliding contacts”, Wear, Vol.201(1996)pp.99-105.
    20. B. Podgornik, S. Jacobson, S. Hogmark, “Influence of EP and AW additives on the tribological behaviour of hard low friction coatings”, Surface and Coatings Technology, Vol.165(2003)pp.168–175.
    21. 林原慶,“ZDDP添加劑在邊界潤滑下的抗磨耗研究”,博士論文,國立台灣大學,1993年。
    22. O. Gorbatchev, M.I. DeBarrosBouchet , J.M. Martin, D. Léonard, T.Le-Mogne , R. Iovine , B. Thiebaut , C. Héau“Friction reduction efficiency oforganic Mo-containing Fmadditives associated to ZDDP for steel and carbon-based contacts” Tribology International Vol.99 (2016) pp.278-288
    23. J.Sotres, T.Arnebrant, “Experimental Investigations of Biological Lubrication at the Nanoscale: The Cases of Synovial Joints and the Oral Cavity” Lubricants (2013) pp.102-131
    24. 李克讓,“磨潤工程 : 潤滑概論”,三民書局,1987年。
    25. DIN50320:Verschleiβ-Begriffe, Analyse Von Verschlei β Vorgangen, Gliederung des Verschlei β gebietes. Beuth Verlag, Berlin, (1979).
    26. G. Straffelini, “Fricion and Wear” Springer, (2015).
    27. E. Rabinowicz, “An adhesive wear model based on variations in strength values”, Wear, vol.63, (1980) ,pp.175-181。
    28. K.H. Zum Gahr, “Microstructure and wear of Material”, Tribology Series, Vol.10, (1987).
    29. ISO3290;1998, Rolling bearings-Balls-Dimensions and Tolerance,NEQ.
    30. K. Thomas and R. Tom, Rough surface, Imperial College Press,(1999).
    31. 張郭益,“精密量測”,全華圖書股份有限公司,2009年。
    32. 陳朝光,“工程圖學”,高立圖書有限公司,2015年。
    33. S.Kalpakjian, S.R.Schmid, “Manufacturing Engineering and Technology”, Seventh Edition,Pearson,(2014).
    34. G.W. Stachowiak and A.W. Batchelor, “Engineering Tribology”, Elevier Press,(1993).
    35. G.M. Hamilton, “Explicit equations for the stresses beneath a sliding spherical contact”, Proc Instn Mech Engrs, Vol.197(1983)pp.53-59.
    36. J.F. Archard, “The Temperature of Rubbing Surface”, Wear, Vol.2(1959)pp.438-455.
    37. Frank Wilkinson, “Chemical Kinetics and Reaction Mechanisms”, Van Nostrand Reinhold Co., (1980).
    38. 鄧禮堂,“化學反應工程”,高立圖書有限公司,1985年。
    39. W.Yue ,Z.Q.Fu ,S.Wang ,X.C.Gao ,H.P.Huang ,J.J.Liu, “Tribological synergistic effects between plasma nitrided 52100 steel and molybdenum dithiocarbamates additive in boundary lubrication regime”, Tribology International , (2014) pp.72-78.
    40. J.S. Li, T.H. Rena, H. Liu, D.P. Wang, W.M. Liu, “The tribological study of a tetrazole derivative as additive in liquid paraffin”, Wear, Vol.246 (2000) pp.130-133.
    41. Y.J. Gao, Z.S. Wu, Z.J. Zhang, Q.J. Xue, “Study on tribological properties of 2,5-dialkoxymethylthio-1,3,4-thiadiazoles”, Wear, Vol.222 (1998) pp.129-134.
    42. http://www.lasurface.com/accueil/index.php
    43. J.F. Moulder, W.F. Stickle, P.E. Sobol, K.D. Bomben, “Handbook of Spectroscopy”, Physical Electronics Inc., Eden Prairie (1995).

    無法下載圖示 全文公開日期 2021/08/20 (校內網路)
    全文公開日期 本全文未授權公開 (校外網路)
    全文公開日期 本全文未授權公開 (國家圖書館:臺灣博碩士論文系統)
    QR CODE