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研究生: 李建睿
Chien-Jui Li
論文名稱: 彩色3D列印系統之串列噴頭 自動對位技術研究
Study of Automatic Alignment Technology for Serial Piezoelectric Heads in Color 3D Printing System
指導教授: 蔡明忠
Ming-Jong Tsai
口試委員: 吳秋松
楊振雄
邱綺文
蔡明忠
學位類別: 碩士
Master
系所名稱: 工程學院 - 自動化及控制研究所
Graduate Institute of Automation and Control
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 68
中文關鍵詞: 視覺檢測影像處理串列多噴頭對位3D列印
外文關鍵詞: visual inspection, image processing, serial piezoelectric heads alignment, 3D printing
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  • 近年噴頭噴印技術隨著積層製造成長而發展快速,由於壓電噴頭的快速噴印及高精準度等優勢,可印製解析度高的成品,進而成為3D列印之材料噴印技術之主流。隨著噴印精準和高解析度的要求,噴印前之對位系統為關鍵技術之一。鑑此,本研究主要目的是採用自動影像視覺演算校正,開發基於材料噴印技術(Material-jetting)之光固化彩色3D列印系統,達到自動對位系統、高解析度、高精確度列印目的。首先,在列印模組端結合五種光固化材(青色、洋紅色、黃色、白色、黑色)和支撐材的串列式六顆噴頭列印系統,接著在噴印初始時設定對位初值並列印對位圖檔做為參考,經過掃描器取像;再利用視覺處理演算法擷取噴印圖檔特徵,透過影像對位運算,並得到對位噴印所需要設定之列印參數。本研究提出多噴頭對位自動化,取代耗時的人工校正所需的耗時,降低對位誤差,提高列印品質,也提供具有多噴頭之3D列印系統更精準對位流程。


    In recent years, the piezoelectric heads printing technology has grown and developed rapidly with the additive manufacturing. Due to the advantages of rapid printing and high precision of piezoelectric heads, it becomes the mainstream of 3D printing with material jetting printing technology. With the printing precision and high resolution requirements, the printing front registration system is one of the key technologies. Therefore, the main purpose of this study is to develop an automatic print head alignment algorithm for a color 3D additive manufacturing system based on a material jetting technology. An automatic alignment system for high precision printing can be achieved. First, a serial six-head print system that combines five kinds of photocurable materials (cyan, magenta, yellow, white, black) and support materials with the initial alignment setup is used. A standard pattern is printed and the image is captured by a scanner. A visual processing algorithm is used to calculate the characteristics of the printed image. The image operation is performed and the offset parameters required for the system alignment are obtained. This study proposes an automated approach for multi-piezoelectric heads alignment which may reduce the time required for manual calibration and the alignment error. It improves the printing quality for a 3D printing system with multiple nozzles after the alignment process.

    中文摘要 III Abstract IV 誌謝 V 目錄 VI 圖目錄 VIII 表目錄 X 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 2 1.3 本文架構 3 1.4 研究方法與步驟 4 第二章 文獻回顧與技術探討 5 2.1 彩色積層製造技術及影像處理發展 5 2.1.1 材料擠製成型(Material Extrusion) 6 2.1.2 疊層製造成型(Sheet Lamination) 7 2.1.3 黏著劑噴膠成型(Binder Jetting) 8 2.1.4 材料噴塗印技術(Material jetting) 9 2.2 噴頭噴印技術介紹 10 2.3 電腦視覺和影像處理 14 2.3.1 邊緣檢測 15 2.3.2 中心點座標表示 16 第三章 系統介紹與方法 18 3.1 彩色3D列印系統 18 3.1.1 多噴頭列印系統建立 18 3.1.2 Ricoh Gen5 壓電噴頭 20 3.1.3 列印系統參數及治具架構 22 3.1.4 系統掃描列印及匯入圖檔 25 3.2 影像校正系統 27 3.2.1 校正系統架構 27 3.2.2 影像擷取 28 3.2.3 影像處理方法 29 3.2.4 對位偏移補償運算 31 3.2.5 列印參數補償方法 32 第四章 實驗成果 34 4.1 手動校正 34 4.1.1 人工校正及影像校正驗證 37 4.2 視覺自動校正 39 4.2.1 影像校正結果 40 4.2.2 實際噴印對位結果 42 4.3 影像校正系統重現性 43 4.4 絕對距離量測之治具初值 49 4.4.1 影像校正列印初值CFGD 50 第五章 結論與未來研究方向 54 5.1 結論 54 5.2 未來研究方向 55 參考文獻 56

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