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研究生: 蔡欣蓉
Hsin-Jung Tsai
論文名稱: 濕式蝕刻應用於晶圓切割技術之可行性探討
Feasibility Study on Wet Etching for Wafer Sawing Technology
指導教授: 黃炳照
Bing-Joe Hwang
蘇威年
Wei-Nien Su
口試委員: 陳景翔
Ching-Hsiag Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 91
中文關鍵詞: 無電鍍濕式蝕刻Mixture Design表面處理晶圓切割
外文關鍵詞: Electroless Plating, Wet Etching, Mixture Design, Surface Treatment, Wafer Cutting
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本研究主旨係探討以金屬輔助化學蝕刻(Metal-assisted Chemical Etching),結合複合式線鋸(Multi-wire Sawing)切割矽晶圓之可行性。首先以無電鍍法,在不鏽鋼基材上沉積鉑金屬膜作為催化金屬,再以混合物實驗設計法(Mixture design)找出蝕刻液的最佳配比。利用SEM與表面輪廓儀(Surface Profile),觀察及測量於不同配比的蝕刻條件下,對矽晶圓的表面形態及蝕刻速率之影響。
研究結果發現以異丙醇與去離子水稀釋母鍍液後交替使用,可成功地在不鏽鋼基材表面,以無電鍍法沉積均勻且緻密的鉑層。蝕刻液之配方,則以配方比例為HF:H2O2:TFA= 4:4:4,可在(100)晶面與(111)晶面分別得到最佳的蝕刻速率16.348 m/min和7.699 m/min。


In this work, the feasibility to combine multi-wire sawing and metal-assisted chemical etching (MaCE) processes for silicon wafer cutting technology is studied. First, layers of Pt metal were deposited on stainless steel substrate via electroless plating method and the prepared material was used for the surface modification of silicon wafer by MaCE. Next, a mixture design method was adopt in order to facilitate the process of finding the best ratio among etchant chemicals. Finally, the effects caused by different etching conditions were evaluated by SEM and surface profile measurements.
It was found that uniform and dense Pt layers were successfully deposited on stainless steel by electroless plating, where the IPA and DI water diluted solutions were alternatively used in each plating cycle. As to the surface modification of silicon wafer by MaCE, the fastest etching rate was 16.348 m/min and 7.699 m/min respectively for (100) and (111) silicon, wherein the optimal combination of etchant chemicals was found HF:H2O2:TFA= 4:4:4.

摘 要 I ABSTRACT II 致 謝 III 目 錄 V 圖目錄 VIII 表目錄 XII 第一章 緒論 1 1.1 前言 1 1.2 太陽能電池之前景 3 1.3 太陽能電池之基材種類 5 1.4 矽晶圓製備 6 1.5 研究動機 6 第二章 文獻回顧 7 2. 1 電鍍技術 7 2. 2 無電鍍技術 8 2. 2. 1 無電鍍的製程 9 2. 2. 2 無電鍍的反應機制 9 2. 2. 3 無電鍍溶液之組成 11 2. 2. 4 無電鍍反應之影響因素 12 2. 2. 5 無電鍍之基材前處理(Pre-treatment) 15 2. 2. 6 無電鍍鎳(Electroless Nickle Plating) 18 2. 2. 7 無電鍍鉑(Electroless Platinum Plating) 22 2.3 濕式蝕刻(Wet etching) 26 2. 3. 1 鹼液蝕刻簡介 26 2. 3. 2 金屬輔助化學蝕刻(Metal-assisted Chemical Etching) 28 2. 4 晶圓片切割技術 34 2. 4. 1 內周刃 (Inner Diameter Sawing) 35 2. 4. 2 複合式線鋸 (Multi-wire Sawing) 36 2. 4. 3 晶圓切割技術優劣比較 41 第三章 實驗部分 42 3. 1 實驗藥品與材料 42 3. 2 儀器設備 44 3. 3 實驗步驟 46 3. 4 材料鑑定 52 第四章 結果與討論 54 4. 1 無電鍍鍍層表面型態分析 54 4. 1. 1 還原劑濃度與鍍浴溫度對鍍層的影響 54 4. 1. 2 提高鉑金屬濃度及反應時間對鍍層之影響 56 4. 1. 3以異丙醇稀釋母鍍液對鉑鍍層的影響 57 4. 2 蝕刻後矽基材表面輪廓與蝕刻率之探討 60 4.2.1截面輪廓的探討 60 4.2.2表面形貌之探討 61 4. 2. 3蝕刻率之探討 64 4. 2. 4 選擇率之定義 66 4. 2. 5綜合討論 67 第五章 結論 68 第六章 未來展望 69 第七章 參考文獻 70

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