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研究生: 林志嘉
Chih-Chia Lin
論文名稱: 產品具單邊規格界限之計量型快速轉換驗收抽樣系統
A Variables Quick Switching Sampling System for Products with Unilateral Specification Limit
指導教授: 吳建瑋
Chien-Wei Wu
林希偉
Shi-Woei Lin
口試委員: 郭伯勳
Po-Hsun Kuo
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 86
中文關鍵詞: 製程能力指標單邊規格驗收抽樣計畫快速轉換抽樣系統
外文關鍵詞: Process Capability Indices, One-side, Acceptance Sampling Plan, Quick Switching Sampling systems
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驗收抽樣計畫(Acceptance Sampling Plan)是一項在品質管理和品質保證領域中非常典型且實用的工具。它可以透過買賣雙方所制定的品質條件下,制定出保障雙方皆能承受之風險下的貨批判斷決策。然而因科技的發達,生產技術與品質不斷提升,使貨批的良率越來越高,因此傳統型的計數型驗收抽樣計畫,在合理的抽樣樣本數下已經無法有效的判別貨批實際的品質情況而容易造成誤判及損失。但近年來,許多學者將製程能力指標(Process Capability Indices, PCIs)應用在驗收抽樣計畫上。而透過製程能力指標發展出計量型驗收抽樣計畫,不僅能有效解決過去傳統型驗收抽樣計畫的問題,透過精確的抽樣分配,可提供較佳的準確度與可信度。本研究目的為結合單邊製程能力指標發展一計量型快速轉換(Variables Quick Switching Sampling, VQSS)抽樣系統,是利用兩種抽樣計畫所結合的一套系統,分別為正常檢驗(Normal inspection)與嚴格檢驗(Tightened inspection),其精神為在正常檢驗拒絕貨批,則下次便轉換為嚴格檢驗,利用這樣快速轉換的機制,將可有效地兼顧買賣雙方保障及節省抽樣成本。而本研究特別針對具單邊規格界限之產品品質特性下,透過單邊製程能力指標來設計此快速轉換抽樣系統,本研究亦會與不同策略的抽樣計畫進行比較分析。最後,為了便於使用,針對在不同風險水準及常見的品質要求下,將檢驗所需抽樣樣本數和臨界值整理成表格,並提供逐步操作程序。最後輔以實例做為分析與說明,以供日後參考使用。


Acceptance sampling plan is a typical and practical tool in quality management and assurance field. It can make a decision on product acceptance and provide the protection to both the buyer and the vender. However, traditional attributes acceptance sampling plans can’t work with a reasonably size of sample size if the required quality level is extremely high. For remedy for this, many researchers developed variables acceptance sampling plans by considering several process capability indices (PCIs) recently. The aim of this study is to develop a variables quick switching sampling (VQSS) system based on one-sided capability indices for process with unilateral specification limits. VQSS is one of the two-plan systems involving normal and tightened inspections. The VQSS system will begin with normal inspection and will switch to tightened inspection when the quality of a product has deteriorated under normal inspection. In this thesis, the operating characteristic function of the developed VQSS is derived based on the exact sampling distribution of the estimated one-sided capability indices. A comparison study is also conducted to compare the proposed VQSS system and the existing sampling plans. For practical use, the operating procedure and tables of the plan parameters under different levels of risks and quality requirements are provided. Finally, an application example is presented for illustration and discussion

中文摘要i 圖目錄v 表目錄vi 第一章緒論1 1.1研究背景與動機1 1.2研究目的3 1.3研究架構3 第二章文獻探討6 2.1製程能力指標6 2.2單邊製程能力指標8 2.2.1單邊製程能力指標之估計式8 2.2.2單邊製程能力指標之抽樣分配9 2.2.3單邊製程能力指標之假設檢定10 2.3驗收抽樣計畫11 2.3.1驗收抽樣計畫簡介11 2.3.2驗收抽樣計畫相關文獻回顧13 第三章計量型快速轉換抽樣系統15 3.1單邊製程能力指標之快速轉換抽樣系統15 3.2非線性規劃求解18 3.3計畫操作程序22 3.4數據結果驗證與探討23 第四章比較與分析28 4.1快速轉換抽樣系統與單次抽樣計畫之比較28 4.1.1操作特性曲線28 4.1.2抽樣樣本數31 4.2快速轉換抽樣系統與重複群集抽樣計畫之比較37 4.2.1操作特性曲線37 4.2.2抽樣樣本數39 4.3結論45 第五章實際案例46 第六章結論與未來研究方向52 6.1結論52 6.2未來研究方向53 參考文獻54 附錄57

一、 中文部分
1.蘇朝墩 (2010),「品質管理」,前程文化事業有限公司。
二、 英文部分
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