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研究生: 陳心畬
Sin-Yu Chen
論文名稱: 6061鋁合金表面被覆TiC粉末之研究
Study of TiC Powder Cladding on 6061 Aluminum Alloy
指導教授: 林原慶
Yuan-Ching Lin
口試委員: 呂森林
Sen-Lin Lyu
鄭偉鈞
Wei-chun Cheng
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 165
中文關鍵詞: 6061鋁合金田口實驗表面被覆
外文關鍵詞: Taguchi parameter design method, 6061 aluminum alloy, Surface coating
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本文探討氬銲的方式,在6061鋁合金表面被覆一層含TiC的合金粉末,用以改善其機械性質與提升6061鋁合金的耐磨耗能力。並搭配田口式參數設計方法改變製程參數與粉末含量的比例,尋找影響被覆層硬度及耐磨耗的因子,作為改善6061鋁合金表面硬度及耐磨耗性能的依據。並且針對各組被覆層內的顯微組織及磨耗表面形態加以評估,進行有系統的探討。
本實驗使用試誤法,嘗試出對於6061鋁合金的被覆製程,研製出表層蓋鋁法的方式。並搭配田口實驗計劃法,而實驗結果顯示,經田口參數設計法得到影響被覆層硬度最主要的參數為混合粉末、混合粉末鋁含量與運行速度;而影響耐磨耗特性最主要的參數為混合粉末、銲接電流與運行速度。在被覆層中添加的元素特性,對於被覆層硬度與耐磨耗性能具有很大的影響性,而銲接電流與運行速度產生的入熱量,也會影響被覆層的微觀組織與彼此的結合性。


In this thesis, the TiC particles were clad on 6061 alminum alloy by the gas tungsten arc welding(GTAW) method to investigate improvement of wear resistance. Besides, the factors which influenced hardness and wear performance of the clad layers were determined by the Taguchi parameter design method. The cladding-process parameters for improving the hardness and wear resistance of 6061 aluminum alloy surface were changed according to Taguchi parameter design method.
In addition, trial and error method was applied for the cladding processes on 6061 aluminum alloy and a surface-covered aluminum method was developed. According to the experimental results by Taguchi method, which showed that the hardness of the clad layers were influenced the most by mixed powders, aluminum content, and travelling speed ; the wear characteristics were determined by mixed powders, welding current and travelling speed most. The characteristics of the added particles presented large effects on the hardness and abrasion resistance of the clad layers. Additionally, input heat determined by the welding current and travelling speed affected the microstructure of the clad layers.

摘要I AbstractII 致謝III 目錄V 表索引X 圖索引XI 第一章 前言1 第二章 文獻回顧3 2-1鋁合金表面改質3 2-1-1鋁和鋁合金的特性3 2-1-2鋁合金被覆層的相關研究3 2-2 鋁合金銲接特性4 2-3 磨耗機構5 2-3-1 黏著磨耗 (Adhesive Wear)6 2-3-2 刮磨磨耗 (Abrasive Wear)8 2-3-3 氧化磨耗 (Oxidative Wear)10 2-3-4 剝層磨耗 (Delamination Wear)16 2-4 田口實驗計劃法17 2-4-1 何謂田口實驗計劃法18 2-4-2 參數設計19 2-4-3 品質特性19 2-4-3 直交表介紹22 2-4-4 信號雜訊比23 2-4-5 變異數分析24 2-4-6 最佳化預測26 第三章 實驗步驟28 3-1試片製作31 3-1-1基材31 3-1-2被覆粉末31 3-1-3預敷熔填銲條32 3-1-4磨耗實驗上、下試片的準備33 3-2氬銲被覆方法36 3-2-1氬銲被覆參數36 3-2-2被覆試片的校正37 3-3實驗設備及分析儀器38 3-3-1磨耗試驗儀器介紹38 3-3-2 分析儀器介紹39 3-4田口直交表的實驗配置及磨耗試驗40 3-4-1實驗條件42 3-4-2磨耗量之量測與計算43 3-4-3 入熱量對被覆層之影響45 第四章 實驗結果47 4-1直交表的實驗過程47 4-1-1 被覆層硬度的實驗結果(望大特性)47 4-1-2 被覆層體積磨耗量的實驗結果(望小特性)51 4-2 變異數分析 (ANOVA)54 4-2-1 硬度的變異數分析55 4-2-2 體積磨耗量的變異數分析56 4-3確認實驗57 4-3-1 被覆層硬度的S/N比最佳化設計參數預測與確認57 4-3-2 體積磨耗量的S/N比最佳化設計參數預測與確認58 第五章 結果與討論59 5-1 6061鋁合金不同表面改質的方式59 5-1-1 粉末預敷法60 5-1-2 粉末填管法62 5-1-3 開槽置入法64 5-1-4 表層蓋鋁法65 5-2 被覆層成份分析與微觀結構67 5-2-1 Al-TiC被覆層69 5-2-2 Al-TiC-Cu被覆層80 5-2-3 Al-TiC-Mo被覆層98 5-3 被覆層的硬度分佈119 5-3-1 Al-TiC被覆層120 5-3-2 Al-TiC-Cu被覆層123 5-3-3 Al-TiC-Mo被覆層126 5-3-4 各組被覆層硬度比較130 5-4 被覆層的耐磨耗能力分析比較133 5-4-1 6061鋁合金基材耐磨耗能力分析133 5-4-2 Al-TiC被覆層耐磨耗能力分析135 5-4-3 Al-TiC-Cu被覆層耐磨耗能力分析143 5-4-4 Al-TiC-Mo被覆層耐磨耗能力分析151 5-4-5各組磨耗能力評估158 第六章 結論與建議160 6-1 結論160 6-2 未來研究方向與建議161 參考文獻163

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