研究生: |
張凱翔 Kai-Hsiang Chang |
---|---|
論文名稱: |
曲面零件加工之定位點與夾持點搜尋法則 Generation of Locating and Fixturing Points for Machining of Complex Parts with Free-form Surfaces |
指導教授: |
林清安
Alan C. Lin |
口試委員: |
簡孟樹
none 郭進星 none |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2016 |
畢業學年度: | 104 |
語文別: | 中文 |
論文頁數: | 76 |
中文關鍵詞: | 3-2-1定位原理 、自由曲面零件夾持 、三軸曲面零件加工 |
外文關鍵詞: | 3D CAD, 3-2-1 fixturing, Free-form surface |
相關次數: | 點閱:239 下載:23 |
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零件之「定位」與「夾持」為加工中首要考量的因素,曲面零件因為沒有明顯的平面特徵,所以定位與夾持相當困難。業界常以虎鉗夾持六面體素材來進行加工,但對於曲面零件的夾持往往必須設計專用夾具,甚至必須在曲面上建立能夠定位的平面特徵,此為相當不易且浪費時間的工作。
傳統之3-2-1定位原理時常被運用於規則幾何機械零件之定位與夾持,而這些零件必需具有容易定位與夾持的平面特徵,但當今之消費性產品大都為不規則形狀之曲面造型,沒有明顯的平面可供定位與夾持,因此本論文依X、-X、Y、-Y、Z、-Z六個方向夾45º夾角,以分出六個點群來對應到六面體的六個正交平面,將點群資料分別以X、Y、Z為參考做遞增排序後,刪除因非凸曲面造成不是在最外圍的點資料後,以3-2-1定位原理應用於曲面零件上,找尋適當的定位點與夾持點。最後,以這些參考點設計出一個彈性化夾具來進行夾持驗證,並於加工模擬軟體上模擬三軸加工之可行性。
彈性化的夾具設計能處理不同幾何形狀的曲面零件之夾持,降低專用化夾具設計的時間及人力成本,也能降低設計者加工經驗之門檻,突破設計與製造的鴻溝。
Fixturing and clamping of workpieces are one of the primary factors for machining processes. Lacking of obvious plane features makes it fairly difficult to clamp and locate a mechanical part with free-form surfaces. Clamping process by vises is often used for hexahedral workpieces in industrial applications, but for free-form surfaces, customized fixtures often must be designed for clamping process, and even a plane feature should be designed on a free-form surface part. These tasks are quite difficult and time-consuming.
The traditional 3-2-1 fixturing concept is often used to locate and clamp basic general mechanical parts which are composite by simple plane elements. On the contrary, free-form surfaces rarely include a plane feature so that it is difficult to locate and clamp. Therefore, this thesis classifies 6 groups of points by 45 degree boundary of normal vector on surfaces in six directions which are X, -X, Y, -Y, Z and -Z, similar to the six-axis orthogonal plane on hexahedral workpieces. After that, sort the point data in ascending order by X, Y, and Z to filter the points which are not on the outermost area occurs on a non-convex surface. At last, applying the 3-2-1 concept on a free-form surface and generate fixturing and clamping points by reference of the six point groups. After generating these reference points, a flexible fixture will be designed and after that we can verify those points for 3-axis machining by CAD model design and simulating machining process on computer aided manufacturing software.
Clamping different shape of free-form surfaces by a flexible fixture reduces the time and labor costs on design a customized one, and flexible fixture designing for free-form surfaces not only reduce the difficulty for designer which occur by lacking of processing experience, but also break the barrier between designer and manufacturer.
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