簡易檢索 / 詳目顯示

研究生: 高國欽
Kow-Chin Kao
論文名稱: 失效率降低法下租賃設備之最佳預防保養策略
Optimal preventive maintenance policy for leased equipment by using failure rate reduction
指導教授: 葉瑞徽
Ruey Huei Yeh
口試委員: 曾勝滄
Sheng-Tsaing Tseng
潘昭賢
Chao-Hsien Pan
巫木誠
Muh-Cherng Wu
林義貴
Yi-Kuei Lin
陳正綱
Cheng-Kang Chen
羅惠瓊
Hui-Chiung Lo
學位類別: 博士
Doctor
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2009
畢業學年度: 98
語文別: 中文
論文頁數: 68
中文關鍵詞: 失效率降低法小修預防保養租賃設備
外文關鍵詞: preventive maintenance, minimal repair, failure rate reduction, leased equipment
相關次數: 點閱:407下載:9
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 隨科技日新月異,製造商或企業使用的機器設備日益複雜昂貴,購置設備成本與後續維修保養變得不符合經濟效益,故機器設備租賃逐漸取代傳統購置與擁有,專業設備租賃型態應運而生,並以合約約束租賃雙方權利與義務。承租者(製造商或企業)須負擔租金義務,從出租者(設備擁有者)取得設備使用權利。
    一般租賃合約亦包含相關維修規定,如設備於出租期間內發生故障,出租者必須負擔維修責任;且當維修時間超過合約規定的時間時,必須額外支付懲罰性賠償予承租者做為其損失補償。因此,若出租者能於出租期間內對設備實施適當的預防保養,將有效減少出租期間內故障次數,進而降低維修及所衍生的逾時懲罰賠償成本。
    本論文以設備出租者立場,在故障時採取小修方式及預防保養時採取固定失效率降低法下,考慮小修、逾時懲罰及預防保養等成本因素,建構出租者實施預防保養策略之成本模式,根據所建構模式尋求最佳預防保養策略以及發展相關演算法;並對具有韋伯壽命分配之租賃設備,提出其最佳公式解。最後,在韋伯壽命分配下與文獻上其它失效率降低法之數值結果比較,以驗證最佳預防保養策略之績效。


    Due to rapid technological innovations, increased complexity of equipment, and the cost of professional technicians required maintaining equipment, it is not economical for manufacturers or businesses to own certain equipment. Therefore, there is a trend toward leasing instead of buying equipment and professional equipment leasing patterns emerged. The rights and obligations are bounded by a lease contract. The lessee (the manufacturer or business) shall have the obligation to afford the rent from the lessor (equipment owner) to obtain the right equipment for use.
    The leased equipment was bundled with maintenance and offered by the lessor in the leased contract. And, the lessor may incur a penalty when repair time exceeds a specified time limit. The lessor can employ preventive maintenance (PM) actions to reduce the number of possible failures to lower the repair and penalty cost within the lease period.
    This study proposes a maintenance scheme for leased equipment by using failure rate reduction method and rectifies failures with minimal repairs. Under the proposed maintenance scheme, the lessor incurs minimal repair costs, penalty costs and preventive maintenance costs. This study derives an optimal preventive maintenance (PM) policy that minimizes expected total cost in accordance with the maintenance scheme. An efficient algorithm is developed to derive the optimal PM policy and a closed-form solution is obtained for the case where the lifetime distribution of the equipment is Weibull. The proposed maintenance scheme is then compared with various failure rate reduction schemes through numerical examples to verify the performance of the optimal PM policy under the Weibull distribution.

    中文摘要 ………………………………………………………… I Abstract …………………………………………………………… II 誌   謝 ………………………………………………………… III 目   錄 ………………………………………………………… IV 表 目 錄 ………………………………………………………… VII 圖 目 錄 ………………………………………………………… VIII 第一章 緒論 ……………………………………………………… 1 1.1研究動機與目的 ……………………………………………… 1 1.2研究方法與步驟 ……………………………………………… 4 1.3研究範圍與假設 ……………………………………………… 7 1.4論文架構 ……………………………………………………… 7 第二章 文獻探討 ………………………………………………… 9 2.1維修與預防保養 ……………………………………………… 9 2.1.1維修 ………………………………………………………… 11 2.1.2預防保養 …………………………………………………… 13 2.1.3檢測與置換 ………………………………………………… 16 2.2租賃…………………………………………………………… 17 2.3本章小結……………………………………………………… 20 第三章 失效率降低法下之預防保養策略……………………… 22 3.1符號定義與基本假設………………………………………… 22 3.1.1符號定義 …………………………………………………… 22 3.1.2基本假設 …………………………………………………… 24 3.2數學模式……………………………………………………… 25 3.2.1固定失效率降低法 ………………………………………… 27 3.2.2非固定失效率降低法 ……………………………………… 28 3.3固定失效率降低法之最佳預防保養策略…………………… 29 3.3.1一般失效率函數預防保養模式及特性 …………………… 29 3.3.2演算法 ……………………………………………………… 34 3.3.3韋伯失效率函數公式解 …………………………………… 35 3.4非固定失效率降低法之最佳預防保養策略………………… 42 3.4.1循序性預防保養 …………………………………………… 42 3.4.2週期性預防保養 …………………………………………… 43 3.5本章小結……………………………………………………… 45 第四章 數值結果………………………………………………… 46 4.1敏感性分析…………………………………………………… 47 4.2比較其它失效率降低法……………………………………… 50 4.3實務應用探討………………………………………………… 53 4.4本章小結……………………………………………………… 55 第五章 結論與未來研究方向…………………………………… 56 5.1結論…………………………………………………………… 56 5.2未來研究方向………………………………………………… 58 參考文獻 ………………………………………………………… 60 作者簡介 ………………………………………………………… 68

    [1]田怡,「我國租賃業企業公關之研究」,碩士論文,銘傳大學公共事務學系,桃園(2005)。
    [2]張文亮,「考慮維修門檻值下租賃設備之最佳維修策略」,博士論文,台灣科技大學工業管理系,台北(2007)。
    [3]陳清南,「營建機具設備維護策略之探討—以機具租賃業為對象」,碩士論文,台灣科技大學營建工程系,台北(2006)。
    [4]蘇錫聰,「以融物代替融資-租賃業務」,玉山雙月刊,第35期(1998)。
    [5]Anis, C. and Daoud, A.K., “An optimal inspection strategy for randomly failing equipment”, Reliability Engineering & System Safety 63, 127-131 (1999).
    [6]Baohe, S., “An optimal inspection and diagnosis policy for a multi-mode system”, Reliability Engineering & System Safety 76, 181-188 (2002).
    [7]Barlow, R.E. and Hunter, L.C., “Optimum preventive maintenance policies”, Operations Research 8, 90-100, (1960).
    [8]Berg, M. and Epstein, B., “Comparison of age, block and failure replacement policies”, IEEE Transaction on Reliability 27-1, 25-29 (1978).
    [9]Biswas, A. and Sarkar, J., “Availability of a system maintained through several imperfect repairs before a replacement or a perfect repair”, Statistics & Probability Letters 50, 105-114 (2000).
    [10]Blischke, W.R., “Mathematical models for analysis of warranty policies”, Mathematical and Computer Modelling 13 1-16 (1990).
    [11]Block, H.W., Borges, W.S. and Savits, T. H., “A general age replacement model with minimal repair”, Naval Research Logistics 35, 365-372 (1988).
    [12]Boland, P.J. and Proschan, F., “Periodic replacement with increasing minimal repair costs at failure”, Operations Research 30, 1183-1189 (1982).
    [13]Boland, P.J. and El-Neweihi, E., “Expected cost comparisons for inspection and repair policies”, Computers & Operations Research 22, 383-390 (1995).
    [14]Brown, M. and Proschan, F., “Imperfect repair,” Journal of Applied Probability 20, 851–859 (1983).
    [15]Cassandras, C.G. and Han, Y., “Optimal inspection policies for a manufacturing station”, European Journal of Operational Research 63, 35-53 (1992).
    [16]Chan, J.K. and Shaw, L., “Modeling repairable systems with failure rates dependent on age and maintenance”, IEEE Transactions on Reliability 42, 566-570 (1993).
    [17]Chen, M. and Feldman, R.M., “Optimal replacement policies with minimal repair and age-dependent costs”, European Journal of Operational Research 98, 75-84 (1997).
    [18]Chen, C.T., Chen, Y.W., and Yuan, J., “On a dynamic preventive maintenance policy for a system under inspection”, Reliability Engineering & System Safety 80, 41-47 (2003).
    [19]Christer, A.H. and Waller, W.M., “Delay time models of industrial inspection maintenance problems”, Journal of the Operational Research Society 35, 401-406 (1984).
    [20]Chun, Y.H., “Optimum number of periodic preventive maintenance operations under warranty”, Reliability Engineering and System Safety 37, 223-225 (1992).
    [21]Chukova, S. and Johnston, M.R., “Two-dimensional warranty repair strategy based on minimal and complete repairs”, Mathematical and Computer Modelling 44, 1133-1143 (2006).
    [22]Chung, K.J., “An approximation optimal inspection policy”, Microelectronics and Reliability 34, 1485-1488 (1994).
    [23]Cui, L.R., Loh, H.T. and Xie, M., “Sequential inspection strategy for multiple systems under availability requirement”, European Journal of Operational Research 155, 170-177 (2004).
    [24]Doyen, L. and Gaudoin, O., “Classes of imperfect repair models based on reduction of failure intensity or virtual age”, Reliability Engineering & System Safety 84, 45-56 (2004).
    [25]Goel, L.R., Sharma, G.C. and Gupta, P., “Reliability analysis of a system with preventive maintenance, inspection and two types of repair”, Microelectronics and Reliability 26, 429-433 (1986).
    [26]Gu, H.Y., “Studies on optimum preventive maintenance policies for general repair result”, Reliability Engineering & System Safety 41, 197-201 (1993).
    [27]Jack, N. and Dagpunar, J.S., “An optimal imperfect maintenance policy over a warranty period”, Microelectronics and Reliability 34, 529-534, (1994).
    [28]Jack, N. and Schouten, F.V.D., “Optimal repair–replace strategies for a warranted product”, International Journal of Production Economics 67, 95-100 (2000).
    [29]Jaturonnatee, J., Murthy, D.N.P., and Boondiskulchok, R, “Optimal preventive maintenance of leased equipment with corrective minimal repairs”, European Journal of Operational Research 174, 201-215 (2006).
    [30]Jayabalan, V. and Chaudhuri, D., “Optimal maintenance and replacement policy for a deteriorating system with increased mean downtime”, Naval Research Logistics 39, 67-78 (1992a).
    [31]Jayabalan, V. and Chaudhuri, D., “Optimal maintenance-Replacement policy under imperfect maintenance”, Reliability Engineering and System Safety 36(2), 165-169 (1992d).
    [32]Jayabalan, V. and Chaudhuri, D., “Replacement policies: A near optimal algorithm”, IIE Transactions 27, 784-788 (1995).
    [33]Kijima, M., Morimura, H. and Suzuki, Y., “Periodical replacement problem without assuming minimal repair”, European Journal of Operational Research 37(2), 194-203 (1988).
    [34]Kijima, M. and Nakagawa, T., “Accumulative damage shock model with imperfect preventive maintenance”, Naval Research Logistics 38, 145-156 (1991).
    [35]Kijima, M. and Nakagawa, T., “Replacement policies of a shock model with imperfect preventive maintenance”, European Journal of Operational Research 57, 100-110 (1992).
    [36]Lee, H.L. and Moinzadeh, K., “A repairable item inventory system with diagnostic and repair service”, European Journal of Operational Research 40, 210-221 (1989).
    [37]Levitin, G. and Lisnianski, A., “Optimization of imperfect preventive maintenance for multi-state systems”, Reliability Engineering & System Safety 67, 193-203 (2000).
    [38]Lie, C.H. and Chun, Y.H., “An algorithm for preventive maintenance policy”, IEEE Transactions on Reliability R-35 (1), 71-75 (1986).
    [39]Lin, D., Zuo, M.J. and Yam, R.C.M., “Sequential imperfect preventive maintenance models with two categories of failure modes”, Naval Research Logistics 48, 172-183 (2001).
    [40]Makis, V. and Jardine, A.K.S., “Optimal replacement of a system with imperfect repair”, Microelectronics and Reliability 31, 381-388 (1991).
    [41]Malik, M.A.K., “Reliable preventive maintenance policy”, AIIE Transactions 11(3), 221-228 (1979).
    [42]Martin, H.H., “Contracting out maintenance and a plan for future research”, Journal of Quality in Maintenance Engineering 3(2), 81-90 (1997).
    [43]Menipaz, E., “Optimization of stochastic maintenance policies”, European Journal of Operational Research 2, 97-106 (1978).
    [44]Menipaz, E., “Cost Optimization of Some Stochastic Maintenance Policies”, IEEE Transactions on Reliability R-28, 133-136 (1979).
    [45]Mohandas, K., Chaudhuri, D. and Rao, B.V.A., “Optimal periodic replacement with inspection and minimal repair for a system which is inoperable during inspection periods”, Microelectronics and Reliability 32, 509-513 (1992).
    [46]Murthy, D.N.P. and Asgharizadeh, E. “Optimal decision making in a maintenance service operation”, European Journal of Operational Research 116, 259-273 (1999).
    [47]Murthy, D.N.P. and Nguyen, D.G., “Optimal age policy with imperfect preventive maintenance”, IEE Transactions on Reliability R-30, 80-81 (1981).
    [48]Murthy, D.N.P. and Yeung, V., “Modelling and Analysis of Maintenance Service Contracts”, Mathematical and Computer Modelling 22(10-12), 219-225 (1995).
    [49]Nakagawa, T., “Imperfect preventive-maintenance”, Journal of the Operations Research Society of Japan 24, 213-227 (1979).
    [50]Nakagawa, T., “Replacement models with inspection and preventive maintenance”, Microelectronics and Reliability 20, 427-433 (1980).
    [51]Nakagawa, T., “A summary of periodic replacement with minimal repair at failure”, Journal of the Operational Research Society of Japan 24(3), 213-227 (1981).
    [52]Nakagawa, T., and Kowada, M., “Analysis of a system with minimal repair and its application to replacement policy”, European Journal of Operational Research 12, 176-182 (1983).
    [53]Nakagawa, T., “Periodic and Sequential Preventive Maintenance Policies”, Journal of Applied Probability R-23/2, pp.536-542, (1986).
    [54]Nakagawa, T., “Sequential imperfect preventive maintenance policies”, IEEE Transactions on Reliability 37(3), 295-298 (1988).
    [55]Nguyen, D.G. and Murthy, D.N.P., “Optimal reliability allocation for products sold under warranty”, Engineering Optimization 13, 35-45 (1988).
    [56]Osaki, S. and Nakagawa, T., “A note on age replacement”, IEEE Transactions on Reliability 24-1, 92-94 (1975).
    [57]Osaki, S., Applied Stochastic System Modeling, Springer, New York (1993).
    [58]Pham, H. and Wang, H., “Invited review-Imperfect Maintenance”, European Journal of Operational Research 94, 425-438 (1996).
    [59]Phillips, M.J., “A preventive maintenance plan for a system subject to revealed and unrevealed faults”, Reliability Engineering 2, 221-231 (1981).
    [60]Pongpech, J. and Murthy, D.N.P., “Optimal periodic preventive maintenance policy for leased equipment”, Reliability Engineering & System Safety 91, 772-777 (2006).
    [61]Qian, C., Nakamura, S. and Nakagawa, T., “Replacement and minimal repair policies for a cumulative damage model with maintenance”, Computers & Mathematics with Applications 46, 1111-1118 (2003).
    [62]Scarsini, M. and Shaked, M., “On the value of an item subject to general repair or maintenance”, European Journal of Operational Research 122, 625-637 (2000).
    [63]Seo, J.H. and Bai, D.S., “An optimal maintenance policy for a system under periodic overhaul”, Mathematical and Computer Modelling 39, 373-380 (2004).
    [64]Sheu S.H., “Periodic replacement with minimal repair at failure and general random repair cost for a multi-unit system”, Microelectronics and Reliability 31, 1019-1025 (1991).
    [65]Sheu, S.H. and Liou, C.T., “An age replacement policy with minimal repair and general random repair cost”, Microelectronics and Reliability 32, 1283-1289 (1992).
    [66]Sheu, S.H., Griffith, W.S. and Nakagawa, T., “Extended optimal replacement model with random minimal repair costs”, European Journal of Operational Research 85, 636-649 (1995).
    [67]Sheu, S.H., “Extended block replacement policy of system subject to shocks”, IEEE Transactions on Reliability 46-3, 375-382 (1997).
    [68]Sheu, S.H. and Yu, S.L., “Warranty strategy accounts for bathtub failure rate and random minimal repair Cost”, Computers & Mathematics with Applications 49, 1233-1242 (2005).
    [69]Sim, S.H. and Endrenyi, J., “A failure-repair model with minimal and major maintenance”, IEEE Transactions on Reliability 42, 134-140 (1993).
    [70]Stadje, W. and Zuckerman, D., “Optimal repair policies with general degree of repair in two maintenance models”, Operations Research Letters 11, 77-80 (1992).
    [71]Teramoto, K., Nakagawa, T. and Motoori, M., “Optimal inspection policy for a parallel redundant system,” Microelectronics and Reliability 30, 151-155 (1990).
    [72]Tilquin, C. and Cléroux, R., “Block replacement policies with general cost structures”, Technometrics 17-3, 291-298 (1975a).
    [73]Tilquin, C. and Cleroux, R., “Periodic Replacement with minimal repair at failure and general cost function”, Journal of Statistical Computing and Simulation 4(1), 63-67 (1975b).
    [74]Wang, H. and Pham, H., “Optimal age-dependent preventive maintenance policies with imperfect maintenance”, International Journal of Reliability, Quality and Safety Engineering 3, 119-135 (1996b).
    [75]Yeh, R.H. and Chen, C.K., “Periodical preventive-maintenance contract for a leased falcility with Weibull life-time”, Quality & Quantity 40, 303-313 (2006).
    [76]Yeh, R.H. and Chang, W. L., “Optimal threshold value of failure-rate for leased products with preventive maintenance actions”, Mathematical and Computer Modelling 46, 730-737 (2007).
    [77]Yeh, R.H. and Lo, H.C., “Optimal preventive-maintenance warranty policy for repairable products”, European Journal of Operational Research 134, 59-69 (2001).
    [78]Yun, W.Y., “An age replacement policy with increasing minimal repair cost”, Microelectronics and Reliability 29, 153-157 (1989).

    QR CODE