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研究生: 郭俊麟
Chun-Lin Kuo
論文名稱: 應用蟻群演算法於雙深式自動化倉儲之最佳化排程
Applying Ant Colony Optimization to Optimal Scheduling in Double-Deep AS/RS
指導教授: 徐勝均
Sheng-Dong Xu
口試委員: 蔡協致
Hsieh-Chih Tsai
李俊賢
Jin-Shyan Lee
杜佳穎
Jia-Ying Tu
學位類別: 碩士
Master
系所名稱: 工程學院 - 自動化及控制研究所
Graduate Institute of Automation and Control
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 85
中文關鍵詞: 自動化倉儲系統雙深式蟻群演算法最佳化排程
外文關鍵詞: Automated Storage and Retrieval Systems (AS/RS), Double-Deep, Ant Colony Optimization, Optimal Scheduling
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  • 近年來,自動化倉儲系統(Automated Storage and Retrieval System, AS/RS)解決了傳統倉儲系統土地資源浪費、作業速度較慢與儲存成本較高的問題。因自動化倉儲需要快速地、便捷地與準確地執行倉儲管理與控制作業,故其最佳化的搬運策略被視為重要的效能指標。
    傳統的自動化倉儲都是由單深式(Single-Deep)的儲貨架所組成,且由存取機Storage and Retrieval (S/R) Machine於該貨架巷道中間的路徑進行運動控制。然而,在一個廠房範圍有限的工廠,如果我們採用雙深式(Double-Deep)自動化倉儲它將可以儲存更多的貨物。文獻回顧指出雙深式自動化倉儲中最佳化排程(Optimal Scheduling)的搬運方式在現代工業化生產中所使用的彈性製造系統(FMS)是非常重要的一環。
    本論文應用蟻群演算法(ACO)於雙深式自動化倉儲的最佳化排程。目標是為了得到最小的搬運工作距離,換句話說,也使得S/R Machine有了最短的搬運時間。經由模擬的結果與比較,顯示出研究所提出的方法具有優點與可行性。


    In recent years, the Automated Storage and Retrieval Systems (AS/RS) have solved the problems associated with traditional warehouse systems, such as waste of land resources, slow operation speed, and high storage cost. Due to the requirements of AS/RS include the rapid, convenient, and accurate execution of warehouse management and control, the optimal scheduling of retrieval jobs is regarded as an important performance index in the systems.

    Traditional AS/RS are almost structured in the single-deep configuration for the storage rack, and the Storage and Retrieval (S/R) machine processes movement control in the middle of the pathway. However, in a range-limited factory, it will store significantly more goods if we adopt the double-deep AS/RS. Literature survey indicates that we have investigated the optimal scheduling of retrieval jobs for double-deep AS/RS is very important for the Flexible Manufacturing System (FMS) used in modern industrial production.

    In this paper, Ant Colony Optimization (ACO) is applied to optimal retrieval scheduling in double-deep AS/RS. The objective is to minimize the working distance, i.e., the shortest retrieval time travelled by the S/R machine. Simulation results and comparisons show the advantages and feasibility of the proposed methods.

    摘要 I Abstract II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 IX 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 2 1.3 研究方法 4 1.4 本文架構 5 第二章 自動化倉儲分類與揀貨路徑研究 6 2.1 自動化倉儲分類 7 2.2 自動化倉儲相關問題 10 2.3 揀貨順序文獻回顧 11 2.3.1 傳統揀貨路徑之研究 11 2.3.2 傳統揀貨排序之研究 15 2.3.3 其他相關路徑規劃之研究 15 第三章 蟻群演算法 17 3.1 蟻群系統原理 17 3.1.1費洛蒙 18 3.1.2費洛蒙揮發 19 3.2 蟻群演算法的數學模型 20 3.2.1 轉換機率 20 3.3 蟻群演算法最佳化的搜尋方式 21 3.3.1 正向回饋與負向回饋機制 22 3.3.2 分散路徑的計算 22 3.3.3 建構啟發函數 22 3.3.4 費洛蒙更新機制 22 3.3.5 轉換規則 24 3.3.6 問題限制式 25 3.3.7 終止條件 25 3.4 最鄰近法 26 第四章 模式建構與實驗設計 27 4.1 基本模式 27 4.2 模型運算式步驟 28 4.3 蟻群演算法變數設計 31 4.4 蟻群演算法模型流程圖 32 4.5 鄰近搜尋法應用於自動化倉儲揀貨設計 34 4.6 最低層排序法運用於自動倉儲 37 4.7 亂數產生方法 38 4.8 系統硬體規劃 39 4.9 系統軟體規劃 39 4.10 批次生產說明 42 4.11 模型範例一至六 43 第五章 實驗結果與討論 49 5.1 模型範例一驗證結果 49 5.2 模型範例二驗證結果 51 5.3 模型範例三驗證結果 53 5.4 模型範例四驗證結果 55 5.5 模型範例五驗證結果 57 5.6 模型範例六驗證結果 59 5.7 實驗結論 62 第六章 結論與未來發展 64 6.1 研究結論 64 6.2 未來發展 65 參考文獻 66

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