簡易檢索 / 詳目顯示

研究生: 徐子權
Tzu-chuan Hsu
論文名稱: 電氣與振動檢測法於馬達狀態評估之研究
Study on Assessment of Motor Conditions Using Electrical and Vibrational Detection Methods
指導教授: 張宏展
Hong-Chan Chang
口試委員: 吳瑞南
Ruay-Nan Wu
郭政謙
Cheng-Chien Kuo
謝宗煌
Tsung-Huang Hsieh
學位類別: 碩士
Master
系所名稱: 電資學院 - 電機工程系
Department of Electrical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 中文
論文頁數: 60
中文關鍵詞: 感應電動機電氣檢測法振動檢測法馬達狀態監測
外文關鍵詞: induction motor, electrical detection, vibration detection, motor status monitoring
相關次數: 點閱:159下載:10
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 隨著現代工業科技的日新月異,馬達應用場合已朝大型、自動化的方向發展,現今自動化工廠產線多需維持24小時不間斷的運作,其中馬達運轉設備扮演了舉足輕重的角色,本研究旨在避免因馬達長期運轉導致故障發生,進而影響人員安全及產能下滑的經濟損失之目的,遂透過監測馬達運轉訊號進行分析與故障預警的功能,藉以達到防範於未然的效果。
    基於此,本研究之對象為鼠籠式感應電動機,並使用電氣與振動檢測法量測其訊號,輔以國際標準及文獻作為馬達故障訊號檢測結果之綜合評估研究。首先,建立四種較常見之電動機瑕疵模型,其瑕疵部件分別為定子、轉子、軸承與對中等部分,並透過電氣與振動檢測法進行訊號解析與故障判讀。
    經實驗結果得知,電氣與振動檢測法對於馬達各部件之瑕疵所反映的故障訊息,有其各自擅長判讀與相輔相成的特性。因此,研發馬達狀態監測之綜合性檢測法,值得進一步研究。


    With the rapid advancement of contemporary industrial technology, motor development has progressed toward large-scale and automated applications. Current automated factory production lines in which motor equipment plays a key role are operated continuously on a 24-hour basis. The purpose of this study was to prevent motor malfunction caused by extended operation, which may jeopardize staff safety and lead to financial losses related to production decline. In addition, motor operation signals and malfunction warning functions were analyzed in order to prevent malfunction-related problems.
    In this study, a squirrel-cage induction motor and electrical and vibrational detection methods were used to measure motor signals. Based on international standards and the literature, this study comprehensively evaluated the motor malfunction signal detection results. First, four common defective motor models were established, which consisted of a defective stator, rotor, bearing, and centering device. Subsequently, electrical and vibrational detection methods were employed to analyze the signals and interpret the malfunctions.
    The experimental results indicated that electrical and vibrational detection methods exhibited complementary properties and were able to effectively interpret malfunction messages that reflect defective motor components. Therefore, development of a comprehensive analysis method for motor condition monitoring is worthy of further study.

    中文摘要 I Abstract II 致謝 III 目錄 IV 圖目錄 VI 表目錄 VIII 第一章 緒論 1 1.1 研究背景與動機 1 1.2 研究方法 2 1.3 章節概要 7 第二章 馬達常見故障類型及特徵分析 8 2.1 定子故障 8 2.2 轉子故障 9 2.3 軸承故障 12 2.4 對中故障 16 第三章 馬達故障檢測方法與標準 21 3.1 電氣檢測法 21 3.1.1 電氣檢測分析 21 3.1.2 檢測方式與標準 24 3.2 振動檢測法 26 3.2.1 振動檢測分析 26 3.2.2 檢測方式與標準 29 第四章 實驗模型建立與量測結果分析 33 4.1 實驗模型建立 33 4.2 量測結果分析 37 4.3 測量結果評估 54 第五章 結論與未來展望 55 5.1 結論 55 5.2 未來展望 56 參考文獻 57

    [1]Thomson, W.T. and Fenger, M.,“Current signature analysis to detect induction motor faults,”IEEE Industry Applications Magazine, Vol. 7, No. 4, pp. 26-34, 2001.
    [2]Puche- Panadero, R., Roger- Folch, J., Riera- Guasp, M., Roger-Folch, J., Hurtado- Perez, E., and Perez- Cruz, J.,“Improved resolution of the MCSA method via hilbert transform, Enabling the diagnosis of rotor asymmetries at very low slip,”IEEE Transactions on Energy Conversion, Vol. 24, No. 1, pp. 52-59, 2009.
    [3]Gongora, W.S., Silva, H.V.D., Goedtel, A., Godoy, W.F. and da Silva, S.A.O., “Neural approach for bearing fault detection in three phase induction motors,” IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics and Drives (SDEMPED), 2013, pp. 566-572.
    [4]Boqiang Xu, Liling Sun and Heming Li, “Research on stator and rotor winding double fault in squirrel cage induction motors,” IEEE Power Engineering Society General Meeting, 2006, pp. 1-5.
    [5]Jover Rodríguez, Belahcen, A., Arkkio, A., Laiho, A., Antonino-Daviu, J.A., “Air-gap force distribution and vibration pattern of induction motors under dynamic eccentricity,” Electrical Engineering, Vol. 90, No. 3, pp. 209-218, 2008.
    [6]Zhenxing Liu, Xianggen Yin, Zhe Zhang and Deshu Chen, etc, “Online rotor mixed fault diagnosis way based on spectrum analysis of instantaneous power in squirrel cage induction motors,” IEEE Transactions on Energy Conversion, Vol. 19, No. 3, pp. 485-490, 2004.
    [7]Akin, B., Seungdeog Choi, Orguner, U. and Toliyat, H.A. , “A simple real-time fault signature monitoring tool for motor-drive-embedded fault diagnosis systems,” IEEE Transactions on Industrial Electronics, Vol. 58, No. 5, pp. 1990-2001, 2011.
    [8]Finley, W.R., Hodowanec, M.M. and Holter, W.G., “An analytical approach to solving motor vibration problems,” IEEE Transactions on Industry Applications, Vol. 36, No. 5, pp. 1467-1480, 2000.
    [9]Finley, W., Loutfi, M., and Sauer, B.J., “Motor vibration problems— understanding and identifying,”IEEE- IAS/PCA Cement Industry Technical Conference (CIC), 2013, pp. 1-20.
    [10]王俊傑、廖錦棋,「迴轉機械之智慧化檢測技術與實例分析」,經濟部工業局,102年。
    [11]黃玉龍,「應用電氣分析法於馬達線上狀態監視系統之研製」,碩士論文,台灣科技大學電機工程學系,2013年。
    [12]彭善謙,「綜合振動信號於馬達故障診斷」,碩士論文,中原大學機械工程學系,2004年。
    [13]“High voltage test techniques- Partial discharge measurement,” IEC 60270, 2001.
    [14]M. Ren, M. Dong, Z. Ren, H. D. Peng , and A. C. Qiu, “Transient earth voltage measurement in PD detection of artificial defect models in SF6,” IEEE Transactions on Plasma Science, Vol. 40, No. 8, pp. 2002-2008, 2012.
    [15]S. Tenbohlen, D. Denissov, S. M. Hoek, and S. M. Markalous, “Partial discharge measurement in the ultra high frequency (UHF) range,” IEEE Transactions on Dielectrics and Electrical Insulation, Vol. 15, No. 6, pp. 1544-1552, 2008.
    [16]L. E. Lundgaard, “Particles in GIS characterization from acoustic signatures,” IEEE Transactions on Dielectrics and Electrical Insulation, Vol. 8, No. 6, pp. 1064-1074, 2001.
    [17]J. S. Pearson, O. Farish, B. F. Hampton, M. D. Judd, D. Templeton, B. M. Pryor, and I. M. Welch, “Partial discharge diagnostics for gas insulated substations,” IEEE Transactions on Dielectrics and Electrical Insulation, Vol. 2, No. 5, pp. 893-905, 1995.
    [18]古峰昌,「多功能局部放電分析儀之研製及其應用」,碩士論文,台灣科技大學電機工程學系,2013年。
    [19]Immovilli, F., Bianchini, C., etc., “Currents and vibrations in asynchronous motor with externally induced vibration,”IEEE International Symposium on Diagnostics for Electric Machines, Power Electronics & Drives (SDEMPED), 2011, pp. 5-8.
    [20]Tsypkin, M., “Induction motor condition monitoring: vibration analysis technique- A twice line frequency component as a diagnostic tool,” IEEE International Electric Machines & Drives Conference (IEMDC), 2013, pp. 117-124.
    [21]“Rotating electrical machines- Part 14: Mechanical vibration of certain machines with shaft heights 56 mm and higher - Measurement, Evaluation and limits of vibration severity,” IEC Std. 60034- 14, 2012.
    [22]“Mechanical vibration- valuation of machine vibration by measurements on non- rotating parts- Part 3: Industrial machines with nominal power above 15 kW and nominal speeds between 120 r/min and 15 000 r/min when measured in situ,” ISO Std. 10816- 3, 1998.
    [23]“Motors and generators,” NEMA Std. MG1, 2009.
    [24]“IEEE recommended practices and requirements for harmonic control in electrical power systems,” IEEE Std. 519- 1992, 1993.
    [25]Joksimovic, G.M. and Penman, J., “The detection of inter- turn short circuits in the stator windings of operating motors,” IEEE Transactions on Industrial Electronics, Vol. 47, No. 5, pp. 1078-1084, 2000.
    [26]Thomson, W.T., “On- line MCSA to diagnose shorted turns in low voltage stator windings of 3- phase induction motors prior to failure,” IEEE International Electric Machines and Drives Conference, 2001, pp. 891-898.
    [27]Vico, Jakov, Stankovic, Dragan, etc., “Enhanced algorithm for motor rotor broken bar detection,” 5th IET International Conference on Power Electronics , Machines and Drives (PEMD 2010), 2010, pp. 1-14.
    [28]Li, B. and Hung, J.C., “Neural- network-based motor rolling bearing fault diagnosis,” IEEE Transactions on Industrial Electronics, Vol. 47, No. 5, pp. 1060-1069, 2000.
    [29]Schoen, R.R., Habetler, T.G., Kamran, F. and Bartfield, R.G., “Motor bearing damage detection using stator current monitoring,” IEEE Transactions on Industry Applications, Vol. 31, No. 6, pp. 1274-1279, 1995.

    QR CODE