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研究生: 鄭智升
CHENG - CHIH SHENG
論文名稱: 工業電腦硬碟機創新結構之創研機制研究
The Study on the Innovation Mechanism of the Innovation Structure of the Industrial-use Computer Hard Disk Drive
指導教授: 林榮慶
Zone-Ching Lin
口試委員: 許覺良
none
傅光華
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 158
中文關鍵詞: 品質機能展開TRIZ應用理論硬碟機減振結構
外文關鍵詞: quality function deployment, TRIZ application theory, vibration reduction structure of hard disk drive
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  • 傳統的硬碟機固定結構在振動實驗中輸予1G加速度、震幅0.06英吋、掃頻10 HZ∼500HZ,在高頻時加速度放大產生結構疲勞現象而發生傳輸速率驟降,此現象易造成硬碟機壽命降低、資料遺失。本文以此缺點為改善之動機,首先透過品質機能展開與TRIZ三十九工程參數群組所結合的「群組品質屋」來獲得首要的欲改善設計目標「硬碟機減振裝置結構」,然後應用具有工程參數分群概念的「改良式TRIZ判讀系統」來選擇欲改善參數「物體的穩定性」,再由該系統提供優先發明法則與不欲惡化參數,透過專業知識來判斷可行的發明法則為「局部或過度的動作」與不欲惡化參數為「力量」,進而提出改善設計方案,其為在硬碟機減振裝置模組固定於系統機殼的四個螺柱上進一步改良具有阻尼材料的減振結構來達到Z軸方向的減振作用。最後進行振動實驗方式來驗證,證明本文提出的硬碟機減振結構改善方案於1G加速度、震幅0.06英吋、掃頻10 HZ∼500HZ的振動實驗架構下,硬碟的傳輸速率比以往的硬碟硬碟減振產品呈現較穩定的狀態,可提升硬碟使用壽命、減少資料遺失。
    本文再度以具有品質屋與TRIZ工程參數群組所結合的「群組品質屋」來獲得次要的欲改善設計目標「組裝簡易化」,由於在改善硬碟機減振結構之問題時所增加的減振阻尼材於組裝時不甚方便,有組裝困難、製造性不佳之缺點,然後再以「改良式TRIZ判讀系統」來選擇欲改善參數「製造性」再由系統提供的優先發明法則與不欲惡化參數中判斷可行的發明法則為「抽出」與不欲惡化參數為「使用方便性」,進而提出將減振阻尼材由原本不易組裝組裝改由側向組裝,並於側向入口處增加一缺口以改善組裝不易、減少組裝工時浪費。
    然而組裝不易之缺點也發生於傳輸線要組裝於硬碟機的時候,由於硬碟減振結構以軟質材料固定,傳輸線組裝時硬碟機減振裝置模組又無施力處供手扶持,傳輸線不易組裝,本文又以「改良式TRIZ判讀系統」來選擇欲改善參數「製造性」再由系統提供的優先發明法則與不欲惡化參數中判斷可行的發明法則為「抽出」與不欲惡化參數為「使用方便性」,進而提出於硬碟機減振裝置模組的上蓋機殼增加缺口,組裝時讓手有扶持空間以改善傳輸線組裝不易之缺點。
    經過三次改善以群組品質屋得到欲改善設計目標再經過「改良式TRIZ判讀系統」來獲得欲改善參數、發明法則與不欲惡化參數的創研流程,相較於傳統TRIZ具有降低方向錯誤,達到縮短研發時程的效果。
    本研究最後找尋相關的硬碟機減振結構專利文件作比較,相較之下本文所提出的改善方案具有硬碟機減振結構的新穎性以及硬碟機傳輸效率較穩定與組裝簡易的進步性與產業利用性。


    When the fixed structure of the traditional hard disk drive is given 1G of acceleration speed, 0.06 inch of vibration amplitude, 10 HZ~500HZ of sweep during vibration experiment, the acceleration speed will increase when in high frequency, causing the fatigue phenomenon of the structure that makes the transmission speed drop suddenly. This phenomenon can easily reduce the longevity of the hard disk drive and cause the missing of information. This study adopts this demerit as the motive of improvement to firstly achieve the primary target of improving the design of the “structure of the vibration reduction device of the hard disk drive” through quality function deployment and “the cluster’s house of quality” that is formed by 39 items of TRIZ engineering parameter clusters. It then applies the “improved TRIZ diagnostic system” having engineering parameter clustering concept to choose the “stability of the object” of the parameters for improvement. By means of the prioritized invention principle and don’t want to worsen the parameter provided by that system, the feasible invention principle is in “partial, overdone or excessive actions” and don’t want to worsen the parameter is the “force” upon the diagnosis of the professional knowledge. Researcher can thereupon propose design project which fixes the vibration reduction device module of the hard disk drive on four studs of the system case. This can improve the vibration reduction structure having damping material to reach the vibration reduction action in the direction of Z axis. Lastly, this paper undergoes vibration experiment to prove that the project of “improving the structure of vibration reduction of the hard disk drive” proposed herein is having a more stable transmission speed than the vibration reduction products of the hard disk drive in the past, enabling an enhanced usage longevity of the hard disk and lowering the possibility of missing information.
    This paper once again uses “the cluster’s house of quality” that is combined with the house of quality and TRIZ engineering parameter cluster to achieve the secondary design target of “simplification of assembly.” Bearing the demerits of difficulty in assembly and poor design for manufacture, the additional vibration reduction damping material used for improving the vibration reduction structure of the hard disk drive is not easy to assemble. Therefore, “improved TRIZ diagnostic system” is used to choose the “design for manufacture” of the parameters, and then uses the prioritized invention principle and don’t want to worsen the parameter provided by the system to evaluate that the feasible invention principle is “Extraction” and don’t want to worsen the parameter is “convenience of use.” It then further proposes to change the original assembly of the damping material to that of side assembly and to add a gap in that area, so as to solve the problem of difficulty of assembly and reduce assembly time.
    However, the demerit of difficulty of assembly also occurs when attaching the transmission wire to the hard disk drive. Since the vibration reduction structure of the hard disk is fixed by soft material and also, it is not easy to assemble the transmission cable since hand-holding area is unavailable in the vibration reduction device module of the hard disk drive, this paper further uses “improved TRIZ diagnostic system” to choose the "design for manufacture” of the parameters for improvement, and then uses the prioritized invention principle and don’t want to worsen the parameter provided by the system to evaluate that the feasible invention principle is “Extraction” and don’t want to worsen the parameter is “convenience of use.” Subsequently, it proposes to add a gap on the upper case of the vibration reduction device module of the hard disk drive, providing hand-holding area during assembly process that can solve the problem of difficulty of assembling the transmission cable.
    Upon three-time improvement, the design target for improvement is acquired by the cluster's house of quality. It then uses “improved TRIZ diagnostic system" to acquire the innovation process of the parameters for improvement, invention principles and don’t want to worsen the parameter, which can reduce the direction error and reduce the time for innovation as compared with the traditional TRIZ.
    Lastly, this paper searches and compares its content with the patent documents relating to the vibration reduction structure of the hard disk drive. It is found that the proposed project herein carries innovation in the vibration reduction structure of the hard disk drive, more stable transmission efficiency of the hard disk drive, improvement in easy to assemble and better usability in the industry.

    摘 要I AbstractIII 目 錄VII 圖 目 錄XII 表 目 錄XVI 一、緒論1 1-1研究背景1 1-2文獻回顧3 1-3研究動機4 1-4論文架構5 二、相關理論與技術7 2-1載具知識介紹7 2-1-1何謂工業電腦7 2-1-2硬碟機於工業電腦的重要性8 2-2品質機能展開簡介10 2-2-1品質機能展開發展背景10 2-2-2品質機能展開之意義11 2-2-3品質機能展開之目的12 2-2-4品質機能展開之應用14 2-2-5品質機能展開之方式16 2-3專利簡介19 2-3-1專利之意義與種類19 2-3-2專利申請與取得20 2-3-3專利說明書23 2-3-4專利地圖與分析25 2-3-5專利地圖製作實例29 2-3-6專利與產業發展重要性35 2-4 TRIZ的創新理論37 2-4-1 TRIZ的起源37 2-4-2 TRIZ的系統架構39 2-4-3 TRIZ的問題解決程序40 2-4-4 TRIZ矛盾衝突矩陣表43 2-4-5三十九參數44 2-4-6四十法則48 2-5分群法TRIZ簡介55 2-5-1分群法TRIZ判讀模式建構55 2-5-2建立群組要素57 2-5-3分群法TRIZ判讀流程62 三、工業電腦硬碟機創新方法與改善流程步驟68 3-1品質屋與TRIZ矩陣表結合應用68 3-1-1掌握顧客需求68 3-1-2工程分析之品質要素72 3-1-3要求品質與品質要素結合TRIZ之應用74 3-1-4分析要求品質與品質要素之關係76 3-2硬碟機模組進行分群法TRIZ判讀流程79 3-2-1硬碟機模組欲改善參數說明79 3-2-2進行分群法TRIZ判讀80 3-3簡化TRIZ矛盾矩陣87 四、工業電腦硬碟機減振結構實驗架構與結果討論91 4-1實驗設備儀器介紹92 4-1-1振動測試機台92 4-1-2振動感測器93 4-1-3訊號分析儀94 4-2實驗架構95 4-3實驗結果與討論96 4-3-1舊型減振結構實驗結果96 4-3-2改良型減振結構實驗結果98 4-3-3實驗結論100 4-4硬碟機減振結構再改善與實驗結果分析102 4-4-1硬碟機減振結構再改善102 4-4-2硬碟機新型減振結構之實驗結果105 4-4-3實驗結論107 五、硬碟機減振模組組裝簡易化改善之實驗結果與討論108 5-1硬碟機減振模組進行分群法TRIZ判讀流程108 5-1-1硬碟機減振模組欲改善參數說明 108 5-1-2進行分群法TRIZ判讀109 5-2硬碟機減振結構改善與結果分析116 5-2-1 硬碟機減振阻尼材不易組裝之改善116 5-2-2 硬碟機傳輸線組裝不易之改善117 5-2-3 改善組裝缺點之結論118 六、硬碟機減振結構改善結果與相關專利比較119 6-1相關硬碟機減振結構專利介紹119 6-2 硬碟機新型減振結構與相關專利比較121 七、結論與展望125 7-1結論125 7-2展望127 參考文獻128 附錄 A TRIZ矛盾衝突矩陣表132 附錄 B US 707380B2硬碟機減振專利135

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