研究生: |
戴珮苓 Pei-Ling Tai |
---|---|
論文名稱: |
應用一維中值濾波器於條紋影像之瑕疵檢測方法 Defect Detection on Striped Images by Using a One-Dimensional Median Filter |
指導教授: |
李維楨
Wei-chen Lee |
口試委員: |
孫沛立
Pei-Li Sun 洪詩涵 Hung-Shih Han |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2019 |
畢業學年度: | 107 |
語文別: | 中文 |
論文頁數: | 100 |
中文關鍵詞: | 一維中值濾波器 、瑕疵檢測 、影像處理 、條紋 |
外文關鍵詞: | One-Dimensional Median Filter, Defect Detection, Image Processing, stripe |
相關次數: | 點閱:248 下載:0 |
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在科技業中,製程上需要進行瑕疵檢測,而這些都需要大量的人力來執行,花費許多人力及時間。所以現今自動光學檢測(Automated Optical Inspection, AOI)廣泛應用於產業中,其運用機器視覺的方式來解決傳統人工檢測的缺點,藉此降低人力成本及時間成本,進而使產線達到自動化的需求。
本研究的目的為就物體表面的條紋特徵提出一種瑕疵檢測方法,瑕疵種類包含刮痕及污漬。一開始確認影像的角度及區塊位置的正確性,接著獨立出影像的區塊及白色間隔,在區塊部分,利用一維中值濾波器生成標準的無瑕疵影像,找出原影像及無瑕疵影像的影像差異,藉此分割出區塊內的瑕疵位置;在白色間隔部分,則透過適當的門檻值分割出瑕疵。接著取得區塊結果及白色間隔結果的聯集,即得到整張影像的檢測結果。最後利用影像合成的方式生成多張瑕疵影像,以65張生成影像及20張真實影像,總數為85張影像來評估演算法的性能。結果顯示,以區域比對的方式評估,準確率達94.6%;以像素標籤的方式評估,準確率達88.3%。
In today's industry, defect detection is required in the manufacturing process. However, much manual work and consumes much time are usually needed. As a result, automated optical inspection (AOI) has been widely introduced and implemented in the industry. AOI uses machine vision to overcome the difficulties associated with the detection by human eyes, including labor reduction and time-saving. Another advantage of AOI is that it can also be integrated into an automatic production system.
In this study, a defect detection algorithm to detect the defects with the striped background was proposed. The defect types include scratches and stains. First, we rotated the images to make the stripes horizontal. Then we separated the images into two portions: the blocks and the white intervals. For the blocks, we used a one-dimensional median filter to generate standard defect-free images, found the difference between the original images and the defect-free images, and segmented the positions of the defects. For the white intervals, we separated the defects by setting the appropriate threshold values. Finally, we combine the results to generate the final images with defects identified. We evaluated the performance of the algorithm with 65 images we synthesized and 20 original images. The accuracy was 94.6% in terms of defect location, and the accuracy was 88.3% in terms of pixel label.
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