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研究生: 劉孟勳
Meng-Hsun Liu
論文名稱: 應用分群與分類於造紙業的最佳收益之研究
Applying Clustering and Classification for Scheduling Revenue Maximizing Production in the Paper Industry
指導教授: 王福琨
Fu-Kwun Wang
口試委員: 喻奉天
Vincent F. Yu
陳欽雨
Chin-yeu Chen
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2015
畢業學年度: 103
語文別: 中文
論文頁數: 66
中文關鍵詞: 損耗原料裁切問題分類分群
外文關鍵詞: trim loss, cutting stock problem, clustering, classification.
相關次數: 點閱:184下載:2
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  • 在工業用紙製造工業中,原料裁切是製造流程的一個重要步驟,原料裁切會直接影響企業的收益。為了解決此問題,現今有許多的研究探討原料裁切問題,但這些研究主要關注於投入原料的裁切數和生產剩料(trim loss)的最佳化。但只關注這些因素,同時也會產生其他問題,如只將生產剩料最佳化,則易導致存貨過多,也因為難以面面俱到的情形下,上述之最佳化難以被企業所採用。為了讓整個結果能更符合實際的需求,本研究使用Wang and Liu [20] 於2014年所提出之最佳收益模型來處理上述的問題,此模型是求取生產時的最大收益,能有效關注到生產線的整個面向,因此可以解決上述的問題。
    但在使用最佳收益模型時,會遇到原料裁切問題中的可行的樣式過多的問題,此問題在現今產品多樣化、客製化的趨勢下,越趨複雜,若直接使用所有可行的樣式來進行求解,極度耗費時間。本研究利用分群與分類的方法來降低選取的可行的樣式數量,在維持收益的情形下,降低求解所需的時間,最後模擬五個產線案例來對此方法進行評估,可得到使用此方法來降低選取的可行的樣式數量,可有效降低求取的時間,並保持收益的一定品質。


    In industrial-use paper industry, cutting stock is a crucial procedure of production scheduling, and will directly affect business income. To solve this problem, there has been a lot of research for cutting stock problem nowadays; however, most of the research put attention and efforts into optimization of cutting quantity and trim-loss merely. If only caring about these factors, it might lead to other problems. Such as optimization of trim-loss, it tends to cause excess inventory. Seeing these considerations, they’re the reasons why enterprises may not adopt the optimizations mentioned above. Therefore, to make the results meet the practical demands, this study uses scheduling revenue maximizing problem by Wang and Liu [20], which is presented in 2014, to deal with the problems we mentioned above. By using this model, it can provide an efficient production plan at maximum revenue, and efficiently cares about all the production plans.
    On the other hand, when using scheduling revenue maximizing problem (SRMP), will occur excess existence of a product in a given pattern. The problem becomes more complicated in various products nowadays, and it will take times if we use all exist patterns to optimize the SRMP. This study uses clustering and classification to reduce the number of exist patterns chosen. Evaluating this method by using 5 simulated cases at last, we can find out that the result can efficiently reduce the time we waste and retain acceptable revenue.

    摘要 i Abstract ii 誌謝 iii 目錄 iv 圖目錄 vi 表目錄 vii 第一章 緒論 1 1.1 研究背景 1 1.2 研究目的 3 1.3 研究架構 3 第二章 文獻探討 6 2.1 原料裁切問題 6 2.2 造紙工業一維原料裁切問題 7 2.3 自組織映射圖 9 2.4 K-means演算法 10 2.5 決策樹 12 2.6 最佳收益模型 14 2.7 基因演算法探討 16 2.6.1 編碼 17 2.6.2 適應函數 18 2.6.3 選擇 18 2.6.4 交配 18 2.6.5 突變 20 2.6.6 停止條件 21 第三章 研究方法 24 3.1 問題描述與研究流程 24 3.2分群與分類過程 25 第四章 案例分析 31 4.1實驗環境 31 4.2 案例設計 31 4.3 分群與分類 32 4.4 數據分析 34 第五章 結論 41 5.1 結論 41 5.2 未來研究方向 41 附錄 45 Ⅰ.求取全部可行的pattern之程式碼 45 Ⅱ.SOM之程式碼 47

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