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研究生: 劉洪才
Hong-tsai Liu
論文名稱: 非動力手工具導入人因改善之研究-以製造業手持壓板為例
Research of Ergonomics redesign on non-Powered special hand tool-Regard the pressing plate in the manufacturing industry as an example
指導教授: 李永輝
Yung-hui Lee
口試委員: 謝光進
Kong-king Shieh
楊文鐸
Wen-dwo Yang
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 84
中文關鍵詞: 非動力特種手工具坐姿高度應用人因工程
外文關鍵詞: Non-Powered special hand tool, Height of seated operation, Applied Ergonomics
相關次數: 點閱:176下載:14
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  • 本研究以非動力特種手工具為重點,由於其種類繁多,適用範圍亦不若一般手工具來得寬廣,特別是重複性作業的場合,尤需考量將人因工程理念植入設計、整合應用人因工程加以改善,以喚起企業界重視人因、持續改善之重要。
    本研究依選定之製造業所使用之手持壓板特種工具為例,透過「確認問題真因」以及「訂定對策驗證」步驟,運用變異數分析與親和圖法,確認產品製造不良係肇因於工具設計不良、坐姿高度規劃不當;經導入人因工程理念,重新設計特種工具手持握把,並秉持「以物就人」原則,依作業員人體計測資料,核算最佳坐姿作業高度,證實先前諸多人因工程學術研究與實證探討,確為工作現場改善之重要依循原則。
    經由實驗後之主觀評量、客觀評比以及製程能力指標之驗證,改善結果顯著增加手工具握持時舒適性、操控性,並降低疲勞程度,增進作業效能,製程能力指標亦明顯提升,有效改善產品品質與降低成本,期望對於企業發掘變因、改善製程,有正面效益,並據以持續精進,以強化競爭能力。


    The purpose of this research is focus on Non-Powered special hand tools. It’s various in styles; the scope of application is not as broad as the general hand tool. In order to arouse enterprises attach importance to human factors and continuous improvement, its need to consider that ergonomics leading-in design and applied ergonomics redesign, especially the occasion of the repeated operation.
    This research uses the special tool of pressing plate as the example with selected manufacturing industry. Through 'confirm what is really cause' and 'verify what correction we do' by using ANOVA and Affinity Diagram. Clearly, bad design of tool and awkward postures will cause nonconforming products. After we redesign the handle of special tool by ergonomics, base on anthropometric measurements to check optimizing height of seated operation in accordance with 'fit equipments to human'. There is one thing for sure that previous methodology and academic research of ergonomics is really importance principles to follow on work areas improvement.
    Operators who comment on subjectively, objectively and verification of Cpk value after experiments. The improvement result are apparent to comfortableness on handling and controlling properties, reduce fatigued with work, promote operation efficiency, Cpk value obviously increase also, improve the quality of the products and lower costs effectively. We expect it is a positive benefit to enterprise in mining variance and improving manufac- turing process. Furthermore, to continuous progressing and strengthening the competitive ability.

    中文摘要…...…………………………………………………………………..Ⅰ 英文摘要…...………………………….…………………………...…………..Ⅱ 致謝…...…...…………...………..….………………………………………….Ⅲ 目錄…......…………………………………………………...…..…………….Ⅳ 圖目錄......……………………………………………………….……….........Ⅵ 表目錄…...……...…………………………………………….……….…….. VIII 第一章 緒論..................................................1 第一節 研究背景…...…………………………………………….………1 第二節 研究動機…...……………………….……………………………2 第三節 研究目的…...……………………….……………………………3 第四節 研究流程…...……………………….……………………………4 第五節 研究範圍及限制…...……………….……………………………5 第二章 文獻探討..............................................................6 第一節 砂輪簡介.............................................................6 第二節 問題改善步驟.........................................................9 第三節 手部生物力學分析....................................................12 第四節 手部與工具握把介面..................................................15 第五節 蓄積性傷害…...…………………………….…………………..17 第六節 工作場所改善…...……………...…..…………………………..19 第三章 研究方法….…........................................................22 第一節 研究設計構想........................................................22 第二節 資料蒐集……........................................................25 第三節 確認真因............................................................25 第四節 人因改善............................................................28 第五節 評估驗證............................................................30 第四章 前測實驗(實驗一)...................................................33 第一節 實驗目的.............................................................33 第二節 實驗設計.............................................................33 第三節 實驗結果與討論........…………….....................................37 第五章 後測實驗(實驗二)...................................................44 第一節 實驗目的.............................................................44 第二節 實驗設計.............................................................44 第三節 實驗結果與討論........…………….....................................47 第六章 結論與建議...........................................................63 第一節 結論.................................................................63 第二節 建議.................................................................65 參考文獻 附錄 A 附錄 B

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