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研究生: 陳昆毅
Kun-Yi Chen
論文名稱: 石墨烯與極壓添加劑在不同潤滑油中之磨潤性能研究
Study on Tribological Performance of Different Oil with Graphene and EP Additive
指導教授: 林原慶
Yuan-Ching Lin
口試委員: 郭俊良
Chun-Liang Kuo
周育任
Yu-Jen Chou
呂道揆
Daw-Kwei Leu
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2020
畢業學年度: 108
語文別: 中文
論文頁數: 222
中文關鍵詞: 磨潤性能四球磨耗測試石墨烯分散劑磷系極壓添加劑油阻效應
外文關鍵詞: Tribological performance, Four-ball wear test, Graphene, Dispersant, Phosphorus based EP additives, Oil Clogging Effect
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  • 本研究目的在探討石墨烯添加至不同潤滑油對磨潤性能的改善情形,分別將不同濃度的石墨烯添加至針車油(Spindle Oil, SP)、聚烷基二醇合成油(Poly Alkylene Glycol, PAG)、礦物油(Mineral Oil, MN)中製成試驗用之混合油。在不同油溫及磨耗週期分別進行往復式與四球迴轉式之滑動磨耗試驗,以試片磨痕大小評估試驗用油之磨潤性能。此外,在針車油中添加分散劑用以探討分散劑對石墨烯分散穩定性之效果。並比較磷系極壓添加劑與石墨烯的耐極壓能力,並且探討此二種添加劑的相容性。其中,不同層數石墨烯對潤滑油磨潤性能的影響亦將詳細分析。
    實驗結果顯示,添加適當濃度的石墨烯能有效改善潤滑油之磨潤性能,且於高油溫環境(100℃)下較為顯著。相反地在油溫較低(40℃)時,潤滑油黏度高,較易因油阻效應(Oil Clogging Effect)導致較高的磨耗量。並且,石墨烯濃度過高時較易結團而堵在進油口導致油阻現象,造成嚴重的磨耗行為。長週期的磨耗測試,發現石墨烯於針車油中可能因團聚行為而明顯衰退,並且添加適當濃度之分散劑可以抑制石墨烯之團聚現象,使其磨潤性能的衰退行為減緩。


    The purpose of this study is to explore the improvable effect of the tribological performance of graphene added to different lubricants. Different concentrations graphene blended with various based oils, such as spindle oil (SP), poly alkylene glycol (PAG), and mineral oil (MN), individually, to make the test mixed oils. Wear test was individually conducted by reciprocating or four-ball rotary sliding methods at different oil temperatures and duration of wear test to evaluate the tribological performance of the mixed oils based on the size of the wear scar. In addition, a dispersant was added to the spindle oil to investigate the effect of the dispersant on graphene dispersion stability. Additionally, the extreme pressure performance of phosphorous based extreme pressure additives was compared with the graphene, and then the compatibility of these two additives was explored. Among them, the influence of the graphene with different layers on the lubricating oil tribological performance was also analyzed in detail.
    The experimental results showed that adding appropriate concentration of the graphene to the oil could effectively improve the tribological performance of the mixed oil, and the improving effect was more significant in a high oil temperature environment (100℃). Conversely, when the oil temperature is low (40℃), the viscosity of the lubricating oil is high that made higher probability to cause serious wear due to the oil clogging effect. In addition, when the concentration of graphene in the oil was too high, the graphene was easier to agglomerate, and then block at the oil inlet, causing serious wear behavior by oil clogging effect. Long-period wear test found that the tribological performance of graphene might decay due to agglomeration behavior of graphene in spindle oil. A proper concentration of dispersant added to the mixed oil could inhibit the agglomeration of graphene and slow down its tribological performance declining behavior.

    摘要 III Abstract IV 誌謝 V 目錄 VI 圖目錄 VIII 表目錄 XV 第一章 緒論 1 1.1 研究動機 1 1.2 模型設計 3 第二章 文獻回顧 4 2.1 潤滑油 4 2.1.1 基礎油的種類 4 2.1.2 潤滑油的功能 5 2.2 極壓添加劑之研究 6 2.3 潤滑油固體添加劑之研究 7 2.4 石墨烯添加劑之研究 9 2.5 分散劑 15 2.6 邊界潤滑膜 17 2.7 磨耗機制與潤滑模式 20 2.7.1 磨耗機制 20 2.7.2 潤滑模式 22 2.8 表面接觸應力之計算 24 2.9 閃火溫度與表面接觸溫度 29 第三章 實驗設備與方法 33 3.1 實驗設備 33 3.1.1 TE77磨耗試驗機 33 3.1.2 往復滑動磨耗速度 35 3.1.3 TE92磨耗試驗機 36 3.1.4 四球迴轉式磨耗速度 38 3.2 分析儀器 39 3.3 試片規格 43 3.3.1 TE77磨耗試驗之試片 43 3.3.2 TE92磨耗試驗之試球 45 3.4 試驗用油與添加劑性質 46 3.4.1 試驗用油 46 3.4.2 磷系添加劑 48 3.4.3 石墨烯與分散劑 49 3.5 磨耗試驗條件 53 3.6 實驗步驟 55 3.6.1 實驗前準備 55 3.6.2 磨耗試驗步驟與分析 56 第四章 結果與討論 60 4.1 單層石墨烯在不同潤滑油的沉澱行為分析 60 4.2 單層石墨烯對針車油的磨潤行為影響 74 4.2.1 石墨烯濃度對針車油磨潤行為的影響(無分散劑) 74 4.2.2 石墨烯針車油中的磨耗過程追蹤與分散劑效應 96 4.3 單層石墨烯對PAG冷凍油的磨潤行為影響 126 4.3.1 石墨烯濃度對PAG冷凍油磨潤行為的影響(無分散劑) 126 4.4 單層石墨烯對MN礦物油的磨潤行為影響 136 4.4.1 石墨烯濃度對MN礦物油磨潤行為的影響(無分散劑) 136 4.5 單層石墨烯對不同潤滑油的磨潤行為影響 146 4.6 不同層數石墨烯在針車油中的磨潤行為的影響(無分散劑) 148 4.7 迴轉式運動型態對於添加劑於不同潤滑油磨潤行為的影響 150 4.7.1 不同潤滑油在不同油溫下之磨潤行為 150 4.7.2 單層石墨烯對PAG冷凍油在不同油溫之磨潤行為的影響(無分散劑) 167 4.7.3 單層石墨烯與磷系添加劑對MN礦物油在不同油溫之磨潤行為的影響(無分散劑) 177 4.8 不同運動型態對於單層石墨烯在不同潤滑油中磨潤行為的影響 193 第五章 結論 198 5.1 結論 198 參考文獻 201

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