簡易檢索 / 詳目顯示

研究生: 陳冠翰
Kuan-Han Chen
論文名稱: 預防保養效果退化下設備之最佳置換策略
Optimal Replacement Policy for Devices under Declining Preventive Maintenance Effectiveness
指導教授: 葉瑞徽
Ruey-Huei Yeh
口試委員: 林希偉
Shi-Woei Lin
林義貴
Yi-Kuei Lin
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 70
中文關鍵詞: 小修預防保養設備退化置換
外文關鍵詞: minimal repair, preventive maintenance, degrading maintenance effect, replacement
相關次數: 點閱:257下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 一個設備隨著使用年齡或使用率的增加,這個設備的失效頻率就可能會提升,而為了降低設備的失效頻率,就需要採取適當的預防保養措施來減少可能發生的失效次數,藉此減少因為設備失效而產生的各種成本。但是,預防保養的效果通常和設備的使用年齡或使用率有著高度相關性,即是隨著設備的使用年齡或使用率的增加,相同的預防保養效果可能會發生逐漸退化的情況。因此為了分析預防保養效果退化對於成本造成的影響,本文主要提出兩種預防保養效果退化的情況,一種為相同成本下預防保養效果退化,另一種則是相同的預防保養效果但成本增加,以這兩種情況建立數學模型,將期望總成本率最小化做為目標,在週期性預防保養的前提下,來探討各情況下的最佳預防保養次數以及最佳置換策略。此外,本文也透過數值例子來與預防保養效果不退化的情況進行比較,分析退化與不退化之間的成本差異。


    Usually, the failure frequency of a device may increase as the age or usage increases. Therefore, appropriate preventive maintenance actions are required to reduce the number of possible failures and to reduce the costs incurred by the device. However, the effect of preventive maintenance is highly correlated with the age or usage of the device. The same preventive maintenance action may have less effect as the age or usage of the device increases. Therefore, in order to analyze the impact of degrading preventive maintenance on the maintenance policy, this paper proposes two situations of degrading preventive maintenance and establishes mathematical model to find to optimal policy such that the expected cost rate is minimized. Under periodical preventive maintenance, we will investigate optimal number of preventive maintenance and replacement policy. Moreover, a comparison of the optimal replacement policies with and without degrading effects is conducted through numerical examples.

    摘要 I ABSTRACT II 誌謝 III 圖目錄 VI 表目錄 VIII 第一章 緒論 1 1.1. 研究背景與目的 1 1.2. 研究範圍與架構 2 第二章 文獻探討 4 2.1. 矯正性維修 4 2.2. 預防保養與置換 6 第三章 成本模式 11 3.1. 模式假設與數學符號定義 13 3.2. 預防保養程度退化之成本模式 14 3.3. 設備預防保養費用提升之成本模式 15 第四章 最佳預防保養與置換策略 18 4.1. 設備預防保養程度退化之最佳置換策略 18 4.2. 設備預防保養費用提升之最佳置換策略 22 4.3. 設備韋伯壽命下最佳置換策略 26 第五章 數值分析 41 5.1. 保養程度退化下的最佳置換策略 41 5.2. 保養成本提升下的最佳置換策略 47 5.3. 敏感度分析 50 第六章 結論與未來方向 58 6.1. 結論 58 6.2. 未來方向 59 參考文獻 60

    [1] Lie, C. H., and Y. H. Chun, “An algorithm for preventive maintenance policy,” IEEE Transactions on Reliability, 35(1), 71-75 (1986).
    [2] Barlow, R. E. and L. C. Hunter,“Optimum preventive maintenance policies,”Operations Research, 8, 90-100 (1960).
    [3] Nakagawa, T. and M. Kowada,“Analysis of a system with minimal repair and its application to replacement policy,”European Journal of Operational Research, 12, 176-182 (1983).
    [4] Sheu, S. H., W. S. Griffith and T. Nakagawa, “Extended optimal replacement model with random minimal repair costs,” European Journal of Operational Research, 85, 636-649 (1995).
    [5] Chien, Y., C. Chang, and S. Sheu, “Optimal periodical time for preventive replacement based on a cumulative repair-cost limit and random lead time,” Proceedings of the Institution of Mechanical Engineers, Part O: Journal of Risk and Reliability, 223(4), 333-345 (2009).
    [6] Sheu, S. H., C. C. Chang and Y. L. Chen, “A periodic replacement model based on cumulative repair-cost limit for system subjected to shocks,” IEEE Transactions on Reliability, 59(2), 374-382 (2010).
    [7] Lim, J.H., Q. Jian, J. Z. Ming, “Age replacement policy based on imperfect repair with random probability,” Reliability Engineering and System Safety, 149,24-33(2016).
    [8] Park, M., K. M. Jung, and D. H. Park, “Optimal maintenance strategy under renewable warranty with repair time threshold,” Applied Mathematical Modelling, 43, 498-508 (2017).
    [9] Zhao, X., C. Qian, T. Nakagawa, “Comparisons of replacement policies with periodic times and repair numbers,” Reliability Engineering and System Safety, 168, 161-170 (2017).
    [10] Nakagawa, T., and M. Kowada, “Analysis of a system with minimal repair and its application to replacement policy,” European Journal of Operational Research, 12(2), 176-182 (1983).
    [11] Nakagawa, T., “Sequential imperfect preventive maintenance policies,” IEEE Transactions on Reliability, 37(3), 295-298 (1988).
    [12] Chan, J. K., L. Shaw, “Modeling repairable systems with failure rates that depend on age and maintenance” IEEE Transactions on Reliability, 57(1), 100-110 (1992).
    [13] Yeh, R. H., and C. K. Chen, “Periodical preventive-maintenance contract for a leased facility with Weibull life-time,” Quality and Quantity, 40(2), 303-313 (2006).
    [14] Liao, G. L., “Optimum policy for a production system with major repair and preventive maintenance,” Applied Mathematical Modelling, 36(11), 5408-5417 (2012)
    [15] Schutz, J., and N. Rezg, “Maintenance strategy for leased equipment,” Computers and Industrial Engineering, 66(3), 593-600 (2013)
    [16] Sheu, S.H., C. C. Chang, Y. L. Chen and Z. G. Zhang, “Optimal preventive maintenance and repair policies for multi-state systems” Reliability Engineering and System Safety, 140, 78-87 (2015)
    [17] Chang, W. L. and M. W. Wang, “Comparisons of Individual and Group Replacement Policies for a Two-machine Series System” Universal Journal of Mechanical Engineering, 4(5), 113-117 (2016)
    [18] Liao, G. L. “Production and Maintenance Policies for an EPQ Model With Perfect Repair, Rework, Free-Repair Warranty, and Preventive Maintenance” IEEE Transactions on Systems,46(8),1129-1139(2016)
    [19] Khatab, A., E.H. Aghezzaf, C. Diallo and I. Djelloul, “Selective maintenance optimisation for series-parallel systems alternating missions and scheduled breaks with stochastic durations,” International journal of production research, 55(10), 3008-3024 (2017)
    [20] Bonslah, B., A. Gharbi and R. Pellerin, “Joint economic design of production, continuous sampling inspection and preventive maintenance of a deteriorating production system,” International Journal of Production Economics, 173,184-198(2016)
    [21] Leite, G. d. N. P. and A.M. Araújo, “Prognostic techniques applied to maintenance of wind turbines: a concise and specific review,” Renewable and Sustainable Energy Reviews, 81, 1917-1925 (2018)
    [22] Lin, L., L. Bin, and Z. ShiSheng, “Development and application of maintenance decision-making support system for aircraft fleet,” Advances in Engineering Software, 114, 192-207(2017).

    無法下載圖示 全文公開日期 2024/07/24 (校內網路)
    全文公開日期 2024/07/24 (校外網路)
    全文公開日期 2024/07/24 (國家圖書館:臺灣博碩士論文系統)
    QR CODE