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研究生: 陳智榮
Jr-Rung Chen
論文名稱: 微奈米表面粗糙度量測之探針輪廓重建
Tip Reconstruction for Micro and Nano Surface Roughness Measurement
指導教授: 陳炤彰
Chao-Chang A. Chen
口試委員: 修芳仲
Fang-Jung Shiou
林增耀
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2005
畢業學年度: 93
語文別: 中文
論文頁數: 87
中文關鍵詞: 探針輪廓重建微米表面粗糙度奈米表面粗糙度掃描式探針顯微鏡接觸式探針儀
外文關鍵詞: Tip reconstruction, Micro surface roughness, Nano surface roughness, Scanning probe measurement, Stylus tip measurement
相關次數: 點閱:410下載:4
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探針在物體表面上掃描量測所得影像會受探針本形狀而對待測
物輪廓影像具擴張(Dilation)現象,本研究為針對微米及奈米表面粗糙
度下重建探針輪廓,並藉著實際量測與模擬後探針掃描影像做比較。
探針輪廓重建方式乃從影像褶積式(Image convolution)中發展出來,
此探針重建方式簡稱為STRM (Stylus Tip Reconstruction Method),分
別比較於微米表面粗糙度下之國際規範ISO 3274 建議之量測刮鬍刀
片和奈米表面粗糙度等級下美國國家標準與技術研究院(NIST)所提
出之Blind reconstruction , 微米表面粗糙度實驗使用
HOMMELWERKE T4000 與Veeco Dektak 200 兩接觸式探針量測機
台,奈米表面粗糙度實驗使用AFM (Atomic Force Microscopy),Blind
reconstruction 藉掃瞄式影像處理商用軟體SPIP(Scanning Probe Image
Processor)輔助運算。在微米尺度粗糙度實驗中,重建探針方法STRM
可檢測出探針上之毀損部分,而在奈米尺度粗糙度儀實驗中,本研究
發展出之STRM 所得結果與商用軟體SPIP 估算結果相近,且在微米
尺度下之實際量測結果與模擬影像比對實驗中,以平均表面粗糙度
Ra 進行量化後比較發現,本研究發展STRM 所計算結果也與國際
標準規範ISO 3274 所建議之量測刮鬍刀片方法計算結果相近,同
時STRM 可用來估算探針毀損對量測結果(Ra)之影響。未來可繼續
朝三維探針輪廓重建邁進,提升奈米粗糙度量測之可靠性,期能作為
奈米粗度發展所需標準之依據。


Contact stylus instrument have difficulties to be traced in nano
surface roughness measurement due to the dilation of measured profile
image by the nano-scale stylus tips. This research is to develop a stylus
tip reconstruction method (STRM) which is derived from image
convolution of micro and nano surface roughness measurement and to
compare the effects of tip profiles based on tracing razor blade of ISO
3274 and blind reconstruction in draft standard of National Institute of
Standards and Technology (NIST, USA) with micro and nano scale
standard gages by experiments respectively. Experimental set-up is
configured of a surface roughness analyzer, HOMMELWERKE T4000
and a step height analyzer, Veeco Dektak 200 for micro surface roughness
and an automatic force microscope, ULTRAObjective for nano surface
roughness measurement to verify the developed STRM. Experimental
results show that the tip reconstruction with STRM are close to results
obtained by measuring a razor blade based on ISO 3274 in micro surface
roughness and also to results obtained by blind reconstruction of stylus
tips suggested by NIST draft standard in nano surface roughness
measurement. With the developed STRM, evaluation of average surface
roughness Ra has been compared with results calculated by a commercial
software SPIP (Scanning Probe Image Processor). Moreover, the STRM
can be used to evaluate the effects of tip wear on measurement results.
Future works focus on developing 3D STRM in study of nano surface
roughness.

誌謝 I 中文摘要 II ABSTRACT III 目錄 IV List of Symbols X List of Figures VI List of Table XI 第一章 簡介 1 1-1 表面檢測技術介紹 1 1-2 研究目的 3 1-3 文獻回顧 4 1-3-1 量測計量相關規範 4 1-3-2 探針輪廓研究相關規範 5 1-4 論文架構說明 7 第二章 掃描式探針二維影像數學表示式 17 2-1 數學形態學應用在掃描影像上 17 2-1-1 運用於掃描影像之數學型態學與集合理論介紹 18 2-1-2 掃描影像模擬運算 18 2-2 探針與試片比例關係 20 2-3 影像摺積運算 20 2-4 掃描影像評估方式22 第三章 微米與奈米尺度掃描式探針實驗 32 3-1 量測影像模擬32 3-1-1 模擬方法 32 3-1-2 程式架構 32 3-2 探針輪廓重建實驗 33 3-2-1 微米尺度實驗方法與設備 33 3-2-2 奈米尺度實驗方法與設備33 3-3 商用軟體- SPIP 34 第四章 實驗與模擬結果比對 44 4-1 微米尺度探針輪廓重建 44 4-1-1 微米尺度探針輪廓重建結果比對分析 44 4-1-2 微米尺度下之實際量測結果與模擬影像比對 45 4-2 奈米尺度探針輪廓重建 46 第五章 結論與建議 54 5-1 結論 54 5-2 建議55 參考文獻56 附錄A 最適圓法60 附錄B 高斯濾波器 62 附錄C 表面粗度儀HOMMEL TESTER T4000 規格64 附錄D 表面粗度儀Veeco Dektak 200 規格66 附錄E 原子力顯微鏡UTRAObjective 規格67 附錄F 探針形狀之數學模式 68 附錄G Z 轉換之數學式 71 作者介紹

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