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研究生: 黃冠綺
Kuan-Chi Huang
論文名稱: 開發彩色光固化樹脂應用於材料噴塗成型式積層製造技術
Development of Color Photocurable Resin for Material Jetting Additive Manufacturing
指導教授: 鄭逸琳
Yih-Lin Cheng
口試委員: 蔡明忠
Ming-Jong Tsai
陳崇賢
Chorng-Shyan Chern
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 89
中文關鍵詞: 材料噴塗成型彩色光固化樹脂色彩呈現
外文關鍵詞: Material jetting, Color photocurable resin, Color appearance
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  • 近年來3D列印蓬勃發展,當中以材料噴塗成型技術(Material Jetting, MJ)色彩飽和度最佳且精度最高,但是相對機台昂貴、商用樹脂不易購買,且使用材料為低黏度光固化樹脂,而低黏度材料,其強度也較低。因此本研究開發低黏度彩色光固化樹脂配方應用於材料噴塗成型技術,並透過材料特性表現來選擇最佳配方。

    本研究以壓克力樹脂為基底,調整寡聚物、單體、交聯劑、光起始劑的組成,並建立低黏度光固化樹脂配方架構,調控關鍵材料性質以確保列印流暢,接著透過拉伸試驗、微小維克氏硬度、體積收縮率、轉化率決定出最佳配方,其中發現到超支化樹脂因特殊結構能有效在保持低黏度下提高材料機械強度,且體積收縮率可達到平均7.612%,並在光起始劑TPO含量3wt%時,轉化率可達到平均72.333%。另外,藉由光學儀器鑑定色彩來控制顏料墨水濃度及色彩呈現,結果發現以C2%、M3%、Y3%、K2%、W3%有最佳色彩呈現。最後使用本實驗室自組光固化式彩色3D列印機印製成品來確立本研究彩色光固化樹脂可應用性。


    Material Jetting (MJ) has the better accuracy and color saturation in the 3D printing processes. However, the system is more expensive, and it is not easy to buy the commercial resin. In addition, the model material in this process is the low-viscosity photocurable resin, which may has issues on mechanical properties. Therefore, this study developed color photocurable resin for material jetting, and decided the best formula based on the material properties.

    This study used acrylic resin as the base material to adjust the composition of oligomer, monomer, crosslinker and photoinitiator. The best formula was determined by the results of tensile test, micro Vickers hardness, volume shrinkage, and conversion rate. It was found that the hyperbranched resin with the special structure can effectively improve the mechanical strength of the material while maintaining low viscosity, and make the volume shrinkage rate to 7.612%. In addition, when the photoinitiator TPO content is 3wt%, the conversion rate can reach 72.333%.

    On the other hand, pigment concentration and color appearance were evaluated by the optical instruments. As a result, it was found that C2%, M3%, Y3%, K2%, and W3% had the best color appearance. Finally, color samples were printed by a self-developed MJ 3D printer to verify the applicability of the color photocurable resin developed in this study.

    摘要 I Abstract II 致謝 III 目錄 IV 圖目錄 IX 表目錄 XIII 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 3 1.3 研究方法 4 1.4 論文架構 5 第二章 文獻探討 6 2.1 光固化樹脂之組成[11] 6 2.1.1 寡聚物(Oligomer) 6 2.1.2 反應性稀釋單體(Reactive Monomer) 7 2.1.3 光起始劑(Photoinitiator) 8 2.2 光固化樹脂相關 11 2.3 光固化式積層製造技術 12 2.3.1 積層製造技術(Additive Manufacturing, AM) 12 2.3.2 光聚合固化技術(Vat Photopolymerization) 14 2.3.3 材料噴塗成型技術(Material Jetting, MJ) 15 2.4 目前市面多色機種 18 2.4.1 Binder Jetting 18 2.4.2 Sheet Lamination 21 2.4.3 Material Jetting 21 第三章 光固化樹脂製備與性質檢測 24 3.1 實驗藥品與設備 24 3.2 光固化樹脂系統介紹 25 3.2.1聚氨脂丙烯酸脂 27 3.2.2聚脂丙烯酸脂 27 3.2.3季戊四醇巰基丁酸脂(PE-1) 29 3.2.4異冰片基丙烯酸脂(IBOA) 29 3.2.5三丙二醇二丙烯酸脂(TPGDA) 30 3.2.6光起始劑(TPO) 30 3.2.7添加劑 31 3.3 材料性質檢測與儀器簡介 34 3.3.1黏度計 34 3.3.2潤濕天秤 35 3.3.3傅立葉轉換紅外線光譜儀分析(FTIR) 36 3.3.4拉伸試驗 37 3.3.5微小維克氏硬度 39 3.3.6體積收縮率 40 3.4 光固化樹脂性質檢測結果 41 3.4.1黏度與表面張力 42 3.4.2拉伸試驗 43 3.4.3微小維克氏硬度 47 3.4.4體積收縮率 48 3.4.5傅立葉轉換紅外線光譜儀 49 3.5 各項光固化樹脂性質測試結果 52 第四章 彩色光固化樹脂之調配 54 4.1 彩色光固化樹脂混合方式 54 4.1.1 光固化樹脂混合方式 54 4.1.2 顏料分散方式 55 4.2 顏料濃度 58 4.2.1 色彩之光學特性 58 4.2.2 色彩明暗度與飽和度之比較 65 4.2.3 CIE 1931 xy色度圖 70 4.2.4 顏料濃度挑選 72 第五章 實際列印之色彩呈現 73 5.1 光固化式彩色3D列印機簡介[32] 73 5.2 實際列印成品結果 82 第六章 結論與未來研究方向 85 6.1 結論 85 6.2 未來研究方向 86

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