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研究生: 黃翊凱
Yi-Kai Huang
論文名稱: 材料噴印式積層製造技術之疊層優化及噴印缺陷補償研究
Study of Stack Improving and Printing Defect Compensation for a Material Jetting Based Additive Manufacturing System
指導教授: 蔡明忠
Ming-Jong Tsai
口試委員: 郭永麟
Yong-Lin Kuo
鄭逸琳
Yih-Lin Cheng
汪家昌
Jia-Chang Wang
學位類別: 碩士
Master
系所名稱: 工程學院 - 自動化及控制研究所
Graduate Institute of Automation and Control
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 53
中文關鍵詞: 積層製造材料噴塗成型技術滾平滾輪疊層優化噴印缺陷補償
外文關鍵詞: Additive Manufacturing(AM), Material Jetting(MJ), Roller, Stack Improving, Printing Defect Compensation
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  • 噴墨成型技術常見的有材料噴塗成型技術以及黏著劑噴塗成型技術,使用壓電噴頭噴墨具有精準度高、噴印頻率高、材料相容性高等優點,然而在噴印過程中,常常可能噴孔堵塞等問題,使得噴印不順,導致噴印成品上產生缺陷。
    本研究主要目的為基於材料噴塗成型技術,提出可改善墨滴堆疊、加速成型速度、補償缺陷的方法。首先,先確定適用於本研究的最佳滾輪轉速;再來,建立來回噴印模式並與標準列印模式比較其疊層表面品質、列印成品尺寸、表面粗糙度;最後,利用補償列印方法,補平列印上的缺陷。
    經本研究實驗得知,使用滾輪轉速695 rpm於本系統可得到最小表面粗糙度;來回噴印模式雖然可較標準列印模式節省約38%列印時間,但在Y方向的尺寸精度較差,且表面粗糙度也較標準列印模式大;補償列印方法可有效填平列印上的缺陷,但須多耗費時間在列印前使用雷射變位計離線掃描噴孔堵塞位置以及進行補償列印。使用者可自行依照使用情境或成品需求來選擇是否使用來回列印模式或補償方法。


    Inkjet technology is commonly used in material jetting and binder jetting technology. The use of piezoelectric print head has advantages of high precision, high printing frequency and high material compatibility. However, during the printing process, there are some drawbacks such as clogged or partially blocked nozzles, which will result in printing defects.
    The main purpose of this study is to improve the stacking of ink droplets, accelerate the printing speed, and compensate for defects based on material jetting technology. The first step is to determine the optimal roller speed for this study. Then, this study creates a back-and-forth printing mode and compares the surface quality, printing size, and surface roughness with the standard printing mode. Finally, offset printing method is used to fill in defects on a printed layer.
    According to the experiment results, a minimum surface roughness is obtained by using a roller speed of 695 rpm in this system. While the back-and-forth printing mode can save about 38% of the printing time compared with the standard printing mode. However, the dimensional accuracy in the Y direction is poor, and the surface roughness is also larger than the standard printing mode. The compensation printing method can effectively fill the defects on the printed layer, but it takes time to use laser displacement sensor to scan the position of clogged nozzles before printing process offline and compensatory printing. The user can choose to whether use the back-and-forth printing mode or compensation method or not according to the usage situation or the product requirement.

    目錄 中文摘要 I Abstract II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 IX 第一章 緒論 1 1.1 研究背景 1 1.2 研究動機與目的 2 1.3 研究方法與步驟 3 1.4 本文架構 4 第二章 文獻回顧與技術探討 5 2.1 噴墨成型技術發展 5 2.1.1 黏著劑噴塗成型技術(Binder Jetting) 6 2.1.2 材料噴塗成型技術(Material jetting) 7 2.2 噴頭噴印技術介紹 8 2.3 滾輪相關技術 11 第三章 列印系統環境 15 3.1 Ricoh Gen5 壓電噴頭 15 3.2 噴印控制模組 16 3.3 運動控制模組 17 3.4 滾輪滾平模組 17 3.5 列印周邊輔助模組 18 3.6 雷射變位計模組 19 3.7 多噴頭材料噴印式3D列印系統架構 20 第四章 實驗方法 21 4.1 疊層優化研究 21 4.1.1 滾輪水平校正 22 4.1.2 最適化滾轉轉速 22 4.1.3 來回噴印模式設定 23 4.1.4 雙倍墨量固化 25 4.2 噴印缺陷補償介紹 26 4.2.1 噴印前缺陷掃描 27 4.2.2 補償列印操作介面 28 4.2.3 補償圖檔計算程式 30 4.2.4 補償列印操作流程 31 第五章 實驗成果 33 5.1 最適化滾輪轉速 33 5.2 標準列印及來回列印模式比較 35 5.2.1 單層固化比較 35 5.2.2 多層固化比較 37 5.2.3 列印成品XYZ方向尺寸與列印時間比較 39 5.2.4 Y方向噴印位置比較 41 5.2.5 列印成品XY平面表面粗糙度比較 44 5.3 補償列印缺陷 45 5.3.1 補償列印運作步驟 45 5.3.2 未使用和使用補償列印比較 49 第六章 結論與未來研究方向 50 6.1 結論 50 6.2 未來研究方向 51 參考文獻 52

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