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研究生: 羅烽瑞
Fong-Ruei Luo
論文名稱: 考慮物料需求規畫之兩階段裝配線問題
Two-Stage Assembly Line with Materials Requirements Planning Structure
指導教授: 廖慶榮
Ching-Jong Liao
口試委員: 郭人介
Ren-Jieh Kuo
廖麗滿
Li-Man Liao
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2012
畢業學年度: 100
語文別: 英文
論文頁數: 40
中文關鍵詞: 排程重疊批量分割粒子群演算法
外文關鍵詞: Bill of material, Overlapping, Batch splitting
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本論文考慮應用物料需求規劃技術的兩階段生產環境問題。第一階段為生產不同尺寸的零組件,第二階段則將這些零組件組裝成最終成品。此生產環境可生產多種不同的成品,每一個成品可以根據物料清單分解成好幾個不同的零組件,而且在不同成品中的相同零組件均可同時生產。在文獻中,重疊和批量分割是被認為能夠有效減少作業流程時間的方法,因此,此問題之組裝作業不需等待零組件全部生產完成即可進行組裝。同時,為了要降低零組件與成品的庫存,本論文以最小提早成本和延遲成本的總和作為求解的目標。由於此問題已被證明是高度複雜的問題,因此本論文利用題目特性發展出啟發式演算法與粒子群演算法來求解。經由電腦實驗顯示,本論文所提出的演算法可有效率地求解此問題。


This thesis considers a two-stage manufacturing shop based on Material Requirement Planning (MRP) structure. The shop produces some different sizes of parts or components in stage 1 and assembles those parts and components as a final product in stage 2. Many kinds of products can be produced in this environment. According to Bill of Material (BOM), each product can be separated into various parts or components, and also can be manufactured together once there are same components in different final product. In the literatures, overlapping and batch splitting are considered as an efficient method to control total flow time, hence the assembly line in the second stage does not have to wait for all the components being processed in the first stage. In addition, there is a need to reduce the stock of component and final product, therefore the objective of this problem is to minimize the total earliness and total tardiness. Because the problem is NP-hard, a heuristic is proposed in this thesis for the problem. To obtain a better solution, a Particle Swarm Optimization (PSO) algorithm combined with the properties of this problem and the heuristic is also proposed. Experimental results show that our proposed heuristic and PSO algorithm are quite efficient for the problem.

CHINESE ABSTRACT i ENGLISH ABSTRACT ii CONTENTS iii LIST OF TABLES vi Chapter 1 INTRODUCTION 7 1.1. Overview 7 1.2. Research motivation and objective 8 1.3. Research background 9 1.4. Research process and thesis organization 9 Chapter 2 LITERATURE REVIEW 12 2.1. Flexible flow shop problem 12 2.2. Batch splitting 12 2.3. Overlapping 13 2.4. Due window 13 Chapter 3 PROBLEM DESCRIPTION 15 3.1. Problem formulation 16 3.2. Properties 23 Chapter 4 PROPOSED ALGORITHMS 25 4.1. Particle swarm optimization 26 4.1.1. Velocity of PSO 26 4.1.2. PSO framework 27 Chapter 5 COMPUTATIONAL RESULTS 28 Chapter 6 CONCLUSIONS AND FUTURE RESEARCH 36 6.1. Conclusions 36 6.2. Future research 36 REFERENCES 38

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