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研究生: 洪晟耀
Cheng-Yao Hung
論文名稱: 應用於烷類重組製氫的低積碳潛勢鎳觸媒研究
Nickel Catalysts with Low Coking Tendency for Hydrogen Production by Alkane Reforming
指導教授: 林昇佃
Shawn D. Lin
口試委員: 江志強
Jyh-Chiang Jiang
林裕川
Yu-Chuan Lin
鍾博文
Po-Wen Chung
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 134
中文關鍵詞: 甲烷乾式重組硼修飾鎳鈷觸媒天然氣重組
外文關鍵詞: Dry reforming of methane, Boron, Ni-Co catalysts, Natural gas
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溫室效應造成全球暖化的現象,主要可歸因於逸散排入大氣的甲烷及二氧化碳,乾式重組反應(DRM)可以轉化二者產製合成氣,但觸媒需有抗積碳與抗燒結的穩定性要求,其中積碳現象會較甲烷蒸汽重組反應(SRM)更為嚴重。本研究以研究室先前開發的中溫SRM應用的Ni/LaZrCeOx觸媒為基礎,探討硼添加與鈷添加二種方法來降低DRM反應中的觸媒積碳。研究分析二種硼添加手段,其中以-CI法(觸媒鍛燒後含浸硼方法)修飾的Bx-Ni/LZC在x=0.1與0.3時可以顯著減少觸媒在400°C ~ 600°C甲烷乾式重組反應中的積碳失活現象,且以同樣-CI手法修飾的B0.1-Co/LZC能抑制鈷氧化失活的作用,改善鈷觸媒的DRM活性,但觸媒反而有積碳失活的傾向。第二金屬Co的添加也可以改善Ni觸媒的積碳現象,分析條件中以Ni9Co1/LZC為最佳鎳鈷比例觸媒,其中有Ni-Co alloy形成可有效催化DRM且抑制積碳形成,相較於先前較高擔載量的NiCo/LZC,本研究觸媒可以獲得較小的金屬顆粒(4~6 nm)及改善觸媒的還原性,且最適的Co添加比例較低,達成能在中溫條件下穩定操作甲烷乾式重組產製合成氣的減碳程序。另以中油天然氣井樣品實測,可以同步轉化其中的CH4及CO2,藉由添加適量的蒸汽以調控甲烷反應計量比時,例如甲烷、二氧化碳和蒸汽進料比為1.5:1:1,可以獲致更穩定的CH4及CO2轉化程序。


The global warming caused by the greenhouse effect can be mainly attributed to the emission of methane and carbon dioxide into the atmosphere. This study focuses on the development of catalysts that can simultaneously convert CH4 and CO2 into syn-gas, i.e., dry reforming of methane (DRM) at medium temperature. Coking is known the main reason leading to catalyst deactivation during DRM. We investigate the effect of boron or cobalt introduction into Ni/LZC catalyst, an effective catalyst for mid-temperature methane steam reforming developed in our laboratory, for suppressing coking during DRM. In boron-modified catalysts, a series of Bx-Ni/LZC was prepared by two procedures (-IC&-CI). It is found that B-addition after calcination, i.e., Bx-Ni/LZC-CI (x=0.1 and 0.3) catalysts, greatly reduce coking during DRM without significant change in activity. The addition of a second metal Co can also suppress coking of Ni catalyst. In this analysis, Ni9Co1/LZC is found the best Ni/Co ratio, and Ni-Co alloy forms which may lead to good catalytic activity and suppressed coking during DRM. The NiCo/LZC catalysts of lower Ni-Co loading result in smaller metal particle size (4~6 nm) and improved reducibility, with the optimum Co/Ni ratio lower than those of higher metal loading. The studied catalysts show good performance in CPC natural gas reforming test. Depending on the composition, when adding steam to adjust an appropriate stoichiometric feed ratio of CH4, CO2, and steam as 1.5:1:1, can result in a good catalytic activity which stably maintains for over 14 h at 550 °C.

摘要 I Abstract II 誌謝 III 目錄 IV 圖目錄 VII 表目錄 X 第1章 緒論 1 1.1 前言 1 1.2 文獻回顧 3 1.2.1 甲烷重組反應 3 1.2.2 碳沉積機理 5 1.2.3 硼修飾觸媒 6 1.2.4 雙金屬鎳鈷觸媒 7 1.3 研究目的 9 第2章 研究架構與方法 10 2.1 研究方法 10 2.2 藥品與儀器設備 11 2.2.1 藥品 11 2.2.2 氣體 12 2.2.3 使用儀器 13 2.3 觸媒製備 14 2.3.1 共沉澱法製備Me/LZC觸媒(Me = Ni, Co or NixCoy) 14 2.3.2 初濕含浸法製備硼修飾之Ni/LZC觸媒 15 2.4 觸媒特性分析 16 2.4.1 X光粉末繞射儀 16 2.4.2 程溫還原反應 16 2.4.3 氫氣程溫脫附 17 2.4.4 比表面積與孔隙測定儀 18 2.4.5 熱重分析儀 18 2.4.6 感應式耦合電漿原子放射光譜儀 19 2.4.7 掃描式電子顯微鏡 19 2.4.8 X光吸收光譜 20 2.4.8 甲烷重組反應 21 第3章 硼修飾之鎳(鈷)觸媒於甲烷乾式重組反應之影響 22 3.1 B-Ni/LZC觸媒特性分析 22 3.1.1 觸媒性質鑑定 23 3.1.2 硼添加量之鎳觸媒對DRM反應之影響 33 3.1.3 硼修飾鎳觸媒於甲烷乾式重組反應後觸媒鑑定 47 3.2 B-Co/LZC觸媒特性分析 50 3.2.1 觸媒性質鑑定 50 3.2.2 硼修飾對Co/LZC觸媒於程序升溫DRM之影響 55 3.3 小結 62 第4章 雙金屬合金觸媒於甲烷乾式重組的應用 63 4.1 LZC鎳鈷比例對Ni-Co/LZC觸媒特性的影響 64 4.1.1 觸媒性質鑑定 64 4.1.2 程序升(降)溫DRM反應 76 4.2 小結 79 第5章 Ni/LZC於烷類重組反應製氫之應用 80 5.1 烷類重組反應 80 5.1.1 甲烷蒸氣重組 81 5.1.2 乙烷與丙烷重組反應 83 5.2 天然氣重組反應 91 5.2.1 天然氣樣成分分析 91 5.2.2 CHK樣品:蒸氣進料比對程序升(降)溫反應之影響 92 5.2.3 TCS樣品:500°C天然氣重組反應穩定性測試 98 5.3 小結 102 第6章 結論 103 參考文獻 105 第7章 附錄 114 附錄一 添加油胺或增加老化時間對5 wt% Ni/LZC的影響 114 附錄二 硼修飾鎳鈷雙金屬觸媒於甲烷乾式重組反應 118

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