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研究生: 廖森鵬
Shen-Peng Liao
論文名稱: 多次修銲對於不銹鋼銲件熱影響區機械性質之研究
Effects of Repeated Weld-Repairs on the Mechanical Propertiesof the HAZ in AISI 304 Stainless Steel Weld
指導教授: 蔡顯榮
Hsien-Lung Tsai
口試委員: 王朝正
Chaur-Jeng Wang
蔡履文
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 88
中文關鍵詞: 修銲對銲側膨脹量低溫衝擊試驗
外文關鍵詞: repeated weld-repairs, butt-welding, lateral expansion, low temperature impact test, austenitic stainless steel
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本研究的目的在探討沃斯田鐵系304不銹鋼管線之對銲(butt-welding)接點,在歷經數次反覆銲接、切除、再銲接後,其熱影響區(heat-affected zone)硬度、金相組織、衝擊性質及最大抗拉強度之變化,並藉以了解多次重複銲接(以下簡稱為修銲- - -repeated weld-repairs)對於AISI 304材料強度、韌性、延展性及其他機械性質之影響。
實驗的背景、方法及參數均模擬國際上石化、煉油及發電廠業界實際施工的狀況,本研究第一道銲接以氬焊(GTAW)打底,第二層以上的銲接以遮護金屬電弧銲(SMAW)施銲。每次修銲均取樣分析,直至5次修銲,比對每次修銲的機械性質差異及變化,並進行綜合分析研究。
實驗結果顯示: 修銲後熱影響區域材料硬度並未明顯下降,晶粒組織未顯著成長。將修銲HAZ試片和未經銲接的試片比較,抗拉強度略為下降,但仍高於規範要求,且最大抗拉強度並未隨著修銲次數增加而降低。檢視低溫衝擊值及側膨脹量,發現多次修銲後材料並未明顯轉脆,且延展性仍符合規範之要求。


The effect of multiple thermal cycles related with repeated weld-repairs on the variation of hardness, microstructure and mechanical properties in the HAZ of AISI 304 stainless steel welds was investigated in this study. The welding procedures and parameters used in this work were designed to approach to the practical applications in the field. The first pass of welding was conducted by gas tungsten arc welding (GTAW) process and the remained passes were completed by shield metal arc welding (SMAW) process. After the final pass was finished, the weld metal was removed by grinding. Repeated procedures were conducted and lasted for five times.
The results indicate that the low energy input of SMAW process had less influence on varying the grain size and hardness in the HAZ of 304 stainless steel weld. For the repaired welds, the tensile strength was less than that of the un-welded base metal, but still met the requirement of ASME code. In regarding to impact tests at low temperature down to -40℃, the impact values and lateral expansion of repeated weld-repairs specimens were not deteriorated by the multiple thermal cycles in comparison with un-welded base metal. Besides, the lateral expansions of repeated weld-repairs specimens were higher than ASME B31.3 code requirement. It shows the impact toughness and ductility of AISI 304 were not affected by repeated weld-repairs.

目 錄 中文摘要I 英文摘要II 誌謝 III 目錄IV 圖目次VI 表目次VIII 第一章 前言1 第二章 文獻回顧4  2-1 不銹鋼管材料4   2-1-1 不銹鋼之種類及其特性4   2-1-2 不銹鋼之化學成份與機械性質9 2-1-3 各種元素對不銹鋼之影響10 2-1-4 不銹鋼管在工廠中之應用考量11 2-1-5 不銹鋼管之應力分析12 2-1-6不銹鋼管之腐蝕及避免方法15 2-2不銹鋼管之銲接20 2-2-1 不銹鋼之銲接性21 2-2-2 不銹鋼管之常用銲接方法23 2-2-3 不銹鋼管銲接之相關問題26 2-2-4 不銹鋼管銲接常見的缺陷30 2-2-5 銲接程序說明書與銲接程序檢定記錄34 第三章 實驗方法36  3-1 實驗流程36 3-2 實驗材料與設備38   3-2-1 試片材質38 3-2-2 銲條規格及材質38 3-2-3 銲接設備40  3-3試片規劃、準備與銲接條件40 3-3-1 試片規劃40 3-3-2 試片銲接準備44 3-3-3 銲道剷修46 3-3-4 銲接條件46 3-4 硬度測試49  3-5 微硬度測試51  3-6 金相組織觀察53  3-7 拉伸測試55  3-8 拉伸斷裂之SEM觀察57 3-9 低溫衝擊測試58 第四章 結果與討論61  4-1 硬度分析61  4-2 微硬度分析63  4-3 金相組織分析66 4-3-1 銲道斷面巨觀觀察66 4-3-2 金相組織觀察67  4-4 拉伸分析68  4-5 拉伸斷裂之SEM分析71 4-6 低溫衝擊分析74 第五章 結論78 第六章 未來研究方向80 參考文獻81 附錄83

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