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研究生: 黃智凱
Zhi-Kai Huang
論文名稱: 頁寬式半導體雷射高速積層製造系統光學模組設計與製作暨聚丙烯粉末製程參數研究
Design and Construction of Optical Module for Page-wide Diode Laser High Speed Additive Manufacturing and Process Parameter Research of Polypropylene Powder
指導教授: 鄭正元
Jeng-Ywan Jeng
謝志華
Chih-Hua Hsieh
口試委員: 林上智
Shang-Chih Lin
謝志華
Chih-Hua Hsieh
邱耀弘
Yue-Hong Qiu
鄭正元
Jeng-Ywan Jeng
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2021
畢業學年度: 109
語文別: 中文
論文頁數: 78
中文關鍵詞: 高速 3D 列印頁寬式雷射半導體雷射聚丙烯
外文關鍵詞: High-speed 3D printing,, Page wide laser,, Diode laser, Polypropylene
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  •   本研究重點於應用頁寬式雷射之高速 3D 列印技術,頁寬式雷射可於
    單次掃描行程,即可完成列印區域內之圖像成型掃描,有別於單顆雷射燒
    結的 3D 列印設備,需要於列印區域內使雷射光斑往復來回掃描於粉體表
    面上,而頁寬式雷射的雷射數量愈多,則可列印之區域愈大,以達到高速
    3D 列印之目的。
      本研究初期以改良實驗室先前研究之設備為主,頁寬式雷射源數量由
    先前研究之 64 顆改為 448 顆,因此改良了光學模組的機構及相關配置,
    以符合高速 3D 列印製程。改良設備時,同時進行聚丙烯粉末之研究,分
    析 3D 列印之通用聚丙烯粉末性質及燒結測試,發現該粉末不適用於本研
    究之半導體雷射,故開發聚丙烯複合粉末。
      完成聚丙烯複合粉末的性質分析與相關燒結測試後,根據得到相關之
    列印製程之參數,以改良後的設備對聚丙烯複合粉末進行多層數燒結列印
    樣品,驗證製程參數,再對樣品進行性質分析。
    本研究成功改良頁寬式雷射之光學模組及列印出聚丙烯複合粉末之樣
    品,未來若有雷射源數量增加及粉末無法成功燒結的問題,可參考本研究
    之流程,作為改善之方案。


    This research focuses on the application of the high-speed 3D printing technology of the page-wide diode laser. The page-wide diode laser can complete the image forming scan in the print area in a single scanning, which is different from the single laser sintering. The 3D printing equipment in the print area needs to scan the laser spot back and forth on the surface of the powder. The more the number of lasers of the page-wide diode laser, the larger the print area to achieve high speed 3D printing.

    In the initial stage of this research, we focused on improving the equipment previously studied in the laboratory. The number of page-wide laser sources has been changed from 64 in the previous study to 448 in order to meet the high-speed 3D printing process. While improving the equipment, research on polypropylene powder was carried out at the same time, the properties of general polypropylene powder for 3D printing and sintering test were analyzed, and the polypropylene composite powder was developed.

    After completing the property analysis of the polypropylene composite powder and related sintering tests, the polypropylene composite powder is printed with multiple sintering samples, and then the properties of the samples are analyzed.

    This research has successfully improved the optical module of the page-wide diode laser and printed samples of polypropylene composite powder. If there is an increase in the number of laser sources and the powder cannot be sintered successfully in the future, you can refer to the process of this research as an improvement program.

    目錄 摘要 I ABSTRACT II 致謝 III 目錄 IV 圖目錄 VIII 表目錄 XII 第一章 緒論 1 1.1 前言 1 1.2 研究動機 2 1.3 論文架構及流程 4 第二章 文獻回顧 6 2.1 積層製造 6 2.2 粉末床熔融成型 8 2.2.1 選擇性雷射燒結(Select Laser Sintering, SLS) 9 2.2.2 選擇性雷射燒熔(Select Laser Melting, SLM) 10 2.2.3 黏著劑噴塗成型技術(Binder Jetting, BJ) 10 2.3 高速燒結技術 12 2.4 雷射加工技術 15 2.4.1 半導體雷射(Diode Laser) 18 2.4.2 頁寬式雷射 19 2.5 聚丙烯於雷射燒結之研究 20 2.6 粉末燒結 21 2.6.1 固相燒結(Solid State Sintering) 21 2.6.2 液相燒結(Liquid Phase Sintering Partial Melting) 22 2.6.3 完全熔融(Full Melting) 22 第三章 頁寬式雷射設備光學模組改良與PP粉末列印參數探討 23 3.1 開發設備之架構 24 3.2 光學模組之改良 30 3.2.1 鏡組排列設計 33 3.2.2 鏡組固定設計 34 3.2.3 底板設計 36 3.2.4 光纖固定設計 39 3.2.5 檢測治具設計 43 3.3 PP粉末列印參數測試 44 3.3.1 粉末熱性質分析-DSC 46 3.3.2 粒徑分析 47 3.3.3 聚丙烯複合粉末整備 48 3.3.4 燒結參數測試 50 3.3.5 以商用設備列印樣品 52 3.3.6 拉伸試驗 54 第四章 實驗結果與討論 55 4.1 光學模組機構驗證 55 4.1.1 鏡組固定及底板設計 55 4.1.2 光纖固定機構 59 4.1.3 鏡組檢測機構 60 4.2 光學模組功能驗證 62 4.3 通用PP粉末列印參數開發 63 4.3.1 熱性質分析 63 4.3.2 粒徑分析 65 4.3.3 單雷射實驗 66 4.4 複合PP粉末列印參數開發 67 4.4.1 單雷射實驗 67 4.4.2 預熱實驗 69 4.4.3 樣品列印 73 4.4.4 樣品性質分析 75 第五章 結論與未來展望 76 5.1 結論 76 5.2 未來展望 77 參考文獻 78

    參考文獻
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