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研究生: Moges Tsega Yihunie
Moges - Tsega Yihunie
論文名稱: 未摻雜及有摻雜硒硫化銅鋅錫塊材緻密化及其特性研究
Densification and Characterizations of Un-doped and Doped Cu2ZnSn(S,Se)4 Bulk Materials
指導教授: 郭東昊
Dong-Hau Kuo
口試委員: 周振嘉
Chen-Chia Chou
Wei-Hsing Tuan
Wei-Hsing Tuan
Sea-Fue Wang
Sea-Fue Wang
周賢鎧
Shyan-kay Jou
學位類別: 博士
Doctor
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 英文
論文頁數: 168
中文關鍵詞: Cu2ZnSnSe4 bulk materialsreactive liquid-phase sinteringmicrostructuredopingsulfurizationelectrical properties.
外文關鍵詞: Cu2ZnSnSe4 bulk materials, reactive liquid-phase sintering, microstructure, doping, sulfurization, electrical properties.
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  • Meeting the increasing demand for cleaner and cheaper energy sources has recently lead to unprecedented research efforts on photovoltaic (PV) solar energy conversion. In this field, the quaternary semiconductors Cu2ZnSnS4 (CZTS) and Cu2ZnSnSe4 (CZTSe) are emerging as serious contenders to replace Cu(In,Ga)Se2 (CIGSe), reaching up to 11.1% by using Cu2ZSn(S,Se)4 (CZTSSe) photoactive alloys. This encouraging result has prompted a new effort for a better understanding of the properties of CZTS, CZTSe and CZTSSe, both through experimental and theoretical means.
    CZTSe is a direct p-type semiconductor with a reported optical band gap of 1.0  1.44 eV and an absorption coefficient that is larger than 104 cm-1, which match the prerequisites for a solar absorber material, and it contains no rare or expensive elements. In fact, many researches have been done in CZTSe thin film under vacuum and non-vacuum processes to enhance the solar energy conversion efficiency and to reduce the materials cost. However, there are only limited reports related to bulk materials, which have been synthesized at high temperatures above 800 oC in a sealed tube under vacuum after considering the easy vaporization of selenium-related components. In this study, CZTSe is synthesized using a simple and costeffective liquid-phase reactive sintering method for the purpose of preparing dense CZTSe bulk materials from the reactions of selenide powders of Cu2Se, ZnSe, and SnSe2.
    This work has included three parts. The first part deals about the densification and its mechanism, composition control, and characterizations of the un-doped Cu1.75ZnSnSe4 pellets sintered at 600 oC for 2 h. We have employed two different sintering aids of Sb2S3 and Te. With low melting point and excellent wettability, Sb2S3 and Te act as a liquid-phase sintering flux to increase atomic diffusion rate during the sintering process, and furthermore the two raw materials provide chemical driving force for the CZTSe phase formation. By the intentional introduction of Sb2S3 and Te adding into CZTSe, the well-crystallized ceramic samples have been perfectly sintered at 600 oC. In addition, serving as a liquid phase to promote the densification, it is important to recognize that the additive components also played an important role in enhancing the grain growth of the sintered pellets. We have also used SnSe2 and Se together to form a compensation disc for compensating Se loss upon sintering. SnSe2 is used to supply Se vapor by the decomposition into SnSe and 1/2Se2 vapor. The composition changes at different sintering approaches and different heating stages are also discussed. Another central point that has mentioned for this part is the effects of conventional and planetary ballmilled powders on sintering and densification of the pellets.
    The second part gives an insight on how the doping elements affect the densification, the structure, and the electronic properties of the CZTSe-based bulks. The intrinsic and extrinsic dopants are investigated. The study on intrinsic dopant is performed by changing the Zn/Sn ratio in the format of Cu1.75(Zn1+xSn1-x)Se4, and Cu2.2(Zn1+xSn1-x)Se4. With changing the Zn or Sn content of the pellets, a comprehensive characterization on the structure, microstructure, lattice parameters, and electrical properties have been detailed. The Cu variation in the format of CuxZnSnSe4 has been also investigated. In this investigation, the effects of Cu-content are studied. It is the intention to prepare pellets which have their compostions changing from Cu deficiency to Cu surplus. The effects of increased Cu content at x= 1.82.0 during sintering were clear: significantly larger grains were observed. For the study of extrinsic dopant, it involves IIIA elements in the format of Cu1.75Zn(Sn1-xMx) Se4 with M= Al, Ga, and In and x= 00.6. The basic studies such as surface morphology, lattice constants (a and c), and electrical properties are comparatively explored among the dopants. At x= 0.4, Al-doped CZTSe (Al-CZTSe) pellets showed the highest hole mobility of 32.5 cm2 V-1 s-1, and large grains of 34 m. The high mobility is mainly attributed to the low scattering factor of Al.
    In the third part, the effects of sulfurization to different degrees on the composition, morphology, structure, and electrical property of the Cu1.75ZnSn(Se1-xSx)4 solid solutions are investigated. Two types of sintering aids of Sb2S3 and Te, and two types of compensation discs of SnSe2 for selenization and CuS and SnSe2 for sulfo-selenization and CuS for sulfurization have been used. The compensation disc of CuS is used to supply S vapor by the decomposition into Cu2S and 1/2S2 vapor. The highest mobility of 3.5 cm2V-1s-1 was obtained for CZTSSe at x= S/(S +Se) = 0.5, which can be an important factor in selecting the Se- and S-coexisting absorber materials.


    Meeting the increasing demand for cleaner and cheaper energy sources has recently lead to unprecedented research efforts on photovoltaic (PV) solar energy conversion. In this field, the quaternary semiconductors Cu2ZnSnS4 (CZTS) and Cu2ZnSnSe4 (CZTSe) are emerging as serious contenders to replace Cu(In,Ga)Se2 (CIGSe), reaching up to 11.1% by using Cu2ZSn(S,Se)4 (CZTSSe) photoactive alloys. This encouraging result has prompted a new effort for a better understanding of the properties of CZTS, CZTSe and CZTSSe, both through experimental and theoretical means.
    CZTSe is a direct p-type semiconductor with a reported optical band gap of 1.0  1.44 eV and an absorption coefficient that is larger than 104 cm-1, which match the prerequisites for a solar absorber material, and it contains no rare or expensive elements. In fact, many researches have been done in CZTSe thin film under vacuum and non-vacuum processes to enhance the solar energy conversion efficiency and to reduce the materials cost. However, there are only limited reports related to bulk materials, which have been synthesized at high temperatures above 800 oC in a sealed tube under vacuum after considering the easy vaporization of selenium-related components. In this study, CZTSe is synthesized using a simple and costeffective liquid-phase reactive sintering method for the purpose of preparing dense CZTSe bulk materials from the reactions of selenide powders of Cu2Se, ZnSe, and SnSe2.
    This work has included three parts. The first part deals about the densification and its mechanism, composition control, and characterizations of the un-doped Cu1.75ZnSnSe4 pellets sintered at 600 oC for 2 h. We have employed two different sintering aids of Sb2S3 and Te. With low melting point and excellent wettability, Sb2S3 and Te act as a liquid-phase sintering flux to increase atomic diffusion rate during the sintering process, and furthermore the two raw materials provide chemical driving force for the CZTSe phase formation. By the intentional introduction of Sb2S3 and Te adding into CZTSe, the well-crystallized ceramic samples have been perfectly sintered at 600 oC. In addition, serving as a liquid phase to promote the densification, it is important to recognize that the additive components also played an important role in enhancing the grain growth of the sintered pellets. We have also used SnSe2 and Se together to form a compensation disc for compensating Se loss upon sintering. SnSe2 is used to supply Se vapor by the decomposition into SnSe and 1/2Se2 vapor. The composition changes at different sintering approaches and different heating stages are also discussed. Another central point that has mentioned for this part is the effects of conventional and planetary ballmilled powders on sintering and densification of the pellets.
    The second part gives an insight on how the doping elements affect the densification, the structure, and the electronic properties of the CZTSe-based bulks. The intrinsic and extrinsic dopants are investigated. The study on intrinsic dopant is performed by changing the Zn/Sn ratio in the format of Cu1.75(Zn1+xSn1-x)Se4, and Cu2.2(Zn1+xSn1-x)Se4. With changing the Zn or Sn content of the pellets, a comprehensive characterization on the structure, microstructure, lattice parameters, and electrical properties have been detailed. The Cu variation in the format of CuxZnSnSe4 has been also investigated. In this investigation, the effects of Cu-content are studied. It is the intention to prepare pellets which have their compostions changing from Cu deficiency to Cu surplus. The effects of increased Cu content at x= 1.82.0 during sintering were clear: significantly larger grains were observed. For the study of extrinsic dopant, it involves IIIA elements in the format of Cu1.75Zn(Sn1-xMx) Se4 with M= Al, Ga, and In and x= 00.6. The basic studies such as surface morphology, lattice constants (a and c), and electrical properties are comparatively explored among the dopants. At x= 0.4, Al-doped CZTSe (Al-CZTSe) pellets showed the highest hole mobility of 32.5 cm2 V-1 s-1, and large grains of 34 m. The high mobility is mainly attributed to the low scattering factor of Al.
    In the third part, the effects of sulfurization to different degrees on the composition, morphology, structure, and electrical property of the Cu1.75ZnSn(Se1-xSx)4 solid solutions are investigated. Two types of sintering aids of Sb2S3 and Te, and two types of compensation discs of SnSe2 for selenization and CuS and SnSe2 for sulfo-selenization and CuS for sulfurization have been used. The compensation disc of CuS is used to supply S vapor by the decomposition into Cu2S and 1/2S2 vapor. The highest mobility of 3.5 cm2V-1s-1 was obtained for CZTSSe at x= S/(S +Se) = 0.5, which can be an important factor in selecting the Se- and S-coexisting absorber materials.

    AcknowledgmentsI AbstractII Table of ContentsV List of FiguresIX List of TablesXIV 1.Background and Literature Review1 1.1 Background of the study1 1.1.1 Introduction to solar cells3 1.1.2 Basics of Cu(In,Ga)Se2 solar cells7 1.1.2.1 Crystal structure7 1.1.2.2 Material and device properties9 1.1.3Basics of Cu2ZnSn(S,Se)4 solar cells10 1.1.3.1 Crystal structure10 1.1.3.2 Material and device properties13 1.1.4 Fabrication processes in cigse and CZTS(Se) thin film materials14 1.1.4.1 CIGSe system15 1.1.4.2 CZTS(Se) system16 1.1.5 Current status in CZTS(Se) thin-film solar cells18 1.1.6 Fundamentals of sintering21 1.1.6.1 Classifications of sintering22 1.1.6.2 Driving force and basic phenomena23 1.1.6.3 Mechanisms of liquid-phase sintering24 1.1.7 Doping mechanism26 1.2 Literature review27 1.2.1 Defect properties of I-III-VI and I-II-IV-VI materials27 1.2.2 Composition control of CZTS(Se) materials30 1.2.3 I-III-VI and I-II-IV-VI bulk materials34 1.2.4 Doping in I-III-VI and I-II-IV-VI bulk materials36 2.Motivation, Challenge and Purpose38 2.1 Motivations38 2.2 Challenges38 2.3 Purposes41 3.Experimental Procedures43 3.1 Preparation of selenide powders43 3.1.1 Powders43 3.1.2 Cu2Se powder44 3.1.3 SnSe2 powder45 3.1.4 Znse powder46 3.2 Sintering procedure46 3.2.1 The utilization of conventional ball-milled powders46 3.2.2 The utilization of planetary ball-milled powders47 3.2.3 Pellet forming by uniaxial pressing48 3.2.4 Reactive sintering at high temperature49 3.2.5 The interrupted experiments50 3.3 Material characterization techniques53 3.3.1 X-ray Diffractometer (XRD)53 3.3.2 Raman spectroscopy54 3.3.3 Scanning electron microscopy (SEM)55 3.3.4 X-ray Photoelectron Spectroscopy56 3.3.5 Hall effect measurement57 4.Results and Discussion59 4.1 Composition and phase analyses of self-synthesized Cu2Se and SnSe2 and commercially available ZnSe powders60 4.1.1 Cu2Se powder60 4.1.2 SnSe2 powder60 4.1.3 ZnSe powder61 4.2 Reactive sintering of Cu2ZnSnSe4 pellets at 600 oc with double sintering aids of Sb2S3 and Te62 4.2.1 Experimental approach62 4.2.2 Results and discussion64 4.2.2.1 Compositional and Structural analyses64 4.2.2.2 Densification and microstructure67 4.2.2.3 Surface morphology and grain growth70 4.2.2.4 Step-heating treatment71 4.2.3 Summary78 4.3 Defects and its effects on properties of the Cu-deficient Cu2ZnSnSe4 bulks with different Zn/Sn ratios79 4.3.1 Experimental approach79 4.3.2 Results and discussion79 4.3.2.1 Surface morphology79 4.3.2.2 Composition analyses81 4.3.2.3 Structural studies82 4.3.2.4 XPS analyses84 4.3.2.5 Electrical properties86 4.3.3 Summary90 4.4 The performance of the donor and acceptor doping in the Cu-rich Cu2ZnSnSe4 bulks with different Zn/Sn ratios90 4.4.1 Expeimental approach90 4.4.2 Results and discussiom91 4.4.2.1 Composition analyses91 4.4.2.2 Structural analyses92 4.4.2.3 Surface morphology94 4.4.2.4 XPS analyses95 4.4.2.5 Electrical properties and lattice constants97 4.4.3 Summary101 4.5 The investigation of Cuxznsnse4 bulks with x= 1.4  2.2 for debating the Cu excess and Cu deficiency used in thin-film solar cells102 4.5.1 Experimental approach102 4.5.2 Results and discussion102 4.5.2.1 Compositional and structural analyses102 4.5.2.2 Surface morphology105 4.5.2.3 XPS analyses106 4.5.2.4 Electrical properties and lattic constants108 4.5.3 Summary113 4.6 Characterization of Cu-deficient Cu2ZnSnSe4 bulks doped with Al, Ga, and In at the Sn lattice site114 4.6.1 Expeimental approach114 4.6.2 Results and discussion114 4.6.2.1 Composition analyses115 4.6.2.2 Structural studies116 4.6.2.3 Surface morphology118 4.6.2.4 Electrical properties and lattice constants120 4.6.3 Summary126 4.7 Characterization and electrical property of the Cu-deficient Cu2ZnSn(S,Se)4 bulks at different sulfur contents126 4.7.1 Experimental approach127 4.7.2 Results and discussion127 4.7.2.1 Composition analyses127 4.7.2.2 Structural studies129 4.7.2.3 Surface morphology132 4.7.2.4 Electrical properties133 4.7.3 Summary136 4.8 Trends in the electrical property of CZTSe bulks at different intrinsic and extrinsic defects137 5.Conclusions and Recommendations139 5.1 Conclusions139 5.2 Recommendations140 References142 Appendix151 Publications153

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