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研究生: 劉嘉樺
Chia-hwuan Liu
論文名稱: 奈米級及次微米級壓克力核殼型橡膠添加劑與不飽和聚酯以及乙烯基酯樹脂之合成及苯乙烯/乙烯基酯樹脂/特用添加劑三成份系之相溶性研究
Synthesis of nano-scale and submicron-scale acrylic type of core-shell rubber additives and unsaturated polyester, vinyl ester resin and their phase characteristics in styrene/ vinyl ester resin /additive ternary systems
指導教授: 黃延吉
Yan-Jyi Huang
口試委員: 陳崇賢
Chorng-Shyan Chern
邱文英
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2008
畢業學年度: 96
語文別: 中文
論文頁數: 240
中文關鍵詞: 核殼型橡膠未飽和聚酯樹脂
外文關鍵詞: core-shell rubber, unsaturated polyester resin
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本文是以乳化聚合法合成具有不同奈米級與次微米級顆粒大小和不同外殼組成的核殼型橡膠(CSR)添加劑,以作為不飽和聚酯樹脂(UP)及乙烯基酯樹脂(VER)的抗體積收縮劑(LPA)及增韌劑,吾人並合成三種不同化學結構之UP,包括MA-PG型,MA-PA-PG型及vinyl ester resin (VER) ,進而設計出具不同相溶性之苯乙烯(St)/UP/CSR三成份系統.吾人先以半批次進料方式聚合丙烯酸正丁酯(BA),形成PBA軟質核心,再以批次進料方式聚合甲基丙烯酸甲酯(MMA),形成PMMA硬質外殼,CSR之外殼並且不加或加入交聯劑(EGDMA)進行改質,以合成外殼未交聯或交聯之PBA/PMMA核殼型橡膠。另外,CSR之外殼吾人亦以醋酸乙烯(Vinyl acetate VAC)共單體改質,以增加CSR外殼之極性.吾人利用Debye’s eq.及基團貢獻法,計算出UP、VER與CSR之外殼的偶極矩,以解釋St/UP/CSR三成份系在25℃及110℃下未反應前之相溶性。吾人亦利用掃描式電子顯微鏡(SEM)來觀測St/UP/CSR三成份系在110℃下聚合固化後樣品破壞面的微觀型態,藉以瞭解CSR的外殼化學組成與顆粒大小對St/UP/CSR三成份系在聚合固化過程中之相溶性影響。不同之CSR添加量,對St/UP/CSR三成份系統在聚合固化過程中之相容性影響,亦在文中探討。


Acrylic type of core-shell rubbers (CSR) , with varied nano-scale and submicron-scale particle size and shell chemical composition, as low-profile additives (LPA) and tougheners for unsaturated polyester resins (UP) and vinyl ester resin (VER) have been synthesized by two-stage seeded emulsion polymerizations . Three types of unsaturated polyester resin with different chemical structures, namely, MA-PG type, MA-PA-PG type, and vinyl ester resin (VER) ,have also been synthesized so that styrene (St) /UP /CSR ternary systems with different miscibility can be designed. In the synthesis of the core-shell rubber, a semi-batch process was used to synthesize the soft core, which was made from poly(butyl acrylate) (PBA) , whereas a batch process was to employed to synthesize the hard shell , which was composed of poly(methyl methacrylate) (PMMA) . Also, the shell of the CSR was modified with or without a crosslinking agent, ethylene glycol dimethacrylate (EGDMA). In addition, the shell of CSR has also been modified by introducing vinyl acetate (VAc) as a comonomer to increase the molecular polarity for the shell of the CSR. By using Debye’s equation and the group contribution method, the dipole moments of UP and the shell component of the CSR can be calculated, which can then explain the phase characteristics of the St/UP/CSR ternary system prior to the reaction at 25℃ and 110℃ . Also , the effect of the shell composition of CSR and CSR particle size on the compatibility of the St/UP/CSR ternary system during the cure at 110℃ has been investigated by the cured sample morphology as observed by scanning electron microscopy (SEM) . The effects of CSR content on the compatibility of different St/UP/CSR ternary systems during the cure have been dealt with as well.

目錄 中文摘要 I 英文摘要 II 誌謝 IV 目錄 V 圖目錄 IX 表目錄 XIV 第一章 緒論 1 1-1 簡介 4 1-2 不飽和聚酯之合成 9 1-3 乙烯基酯樹酯(VER)之合成 10 1-4 不飽和聚酯樹脂(UP)與苯乙烯(St)之交聯共聚合反應 11 1-5 種子乳化聚合反應與複合乳膠顆粒的應用及製備 16 1-6 苯乙烯(St)/不飽和聚酯(UP)/抗收縮劑(LPA)三成份系統之相容 性 17 1-7研究範疇 18 第二章 文獻回顧 20 2-1不飽和聚酯(UP)之合成 20 2-2 乙烯基酯樹脂(Vinyl Ester Resin,VER) 之合成 22 2-3 乳化聚合法 28 2-4 自由基聚合反應 36 2-5 無乳化劑乳化聚合反應與機構 39 2-6 乳液的安定性 41 2-7 共聚合反應機構與控制共聚合體組成 46 2-8 苯乙烯/不飽和聚酯/抗收縮劑三成份系之相溶性 50 2-9 St/UP/核殼型橡膠(CSR)三成份系之相溶性 54 第三章 實驗方法及設備 55 3-1 原料 55 3-1-1 不飽和聚酯樹脂的合成原料 55 3-1-2 奈米級與次微米級核殼型橡膠之合成原料 58 3-1-3 乙烯基酯樹脂的合成原料 64 3-1-4 反應性微膠的合成原料 67 3-2 實驗儀器 69 3-2-1 UP及CSR之合成及鑑定設備 69 3-2-2 Epoxy及VER(Vinyl Ester Resin)之合成設備 75 3-2-3 反應性微膠之合成設備 77 3-3 實驗步驟 79 3-3-1 不飽和聚酯之合成 79 3-3-2 分子量之測定-末端基滴定法 82 3-3-3 奈米級核殼型橡膠之合成 85 3-3-4 次微米級核殼型橡膠之合成 88 3-3-5 EPR(Epoxy Resin)之合成 91 3-3-6 環氧樹脂之環氧當量測定 92 3-3-7 VER(Vinyl Ester Resin)之合成 94 3-3-8 反應性微膠之合成 95 3-3-9 單體的純化 96 3-3-10轉化率的測定 97 3-3-11 乳液粒徑的測定 97 3-3-12 CSR粉末的製備 98 3-3-13相對分子量及分子量分佈之測定 98 3-3-14 核磁共振光譜之測定 99 3-3-15 玻璃轉移溫度(Tg) 99 3-3-16 SEM微觀結構 99 3-3-17 相分離之測定分析 100 第四章 結果與討論 101 4-1 UP樹脂之合成 101 4-1-1 MA-PG型及MA-PA-PG型之UP樹脂的合成 101 4-1-2乙烯基酯樹脂的合成 109 4-1-2-1 環氧樹脂的合成 109 4-1-2-2 乙烯基酯樹脂(VER)之合成 110 4-1-3 MA-PG及MA-PA-PG型UP聚縮合期間之副反應(ordelt reaction) 114 4-2 UP之鑑定分析 115 4-2 -1 MA-PG及MA-PA-PG型UP 115 4-2-2 乙烯基酯樹脂(VER)之鑑定分析 116 4-2-3 UP樹脂及乙烯基酯樹脂之NMR分析 129 4-3 合成時注意事項 137 4-3-1合成MA-PG型及MA-PA-PG型UP時注意事項 137 4-3-2 合成環氧樹脂時注意事項 140 4-3-3 合成乙烯基酯樹脂(VER)時注意事項 141 4-4 奈米級核-殼型橡膠增韌劑(CSR)之合成 142 4-5次微米級核-殼型橡膠增韌劑(CSR)之合成 155 4-6 奈米級與次微米級核-殼型橡膠增韌劑(CSR)之鑑定 157 4-7 合成CSR時注意事項 164 4-8 反應性微膠之合成 165 4-9 合成反應性微膠之注意事項 167 4-10 St/UP/CSR三成份系之相溶性 168 4-10-1 UP與CSR外殼之分子極性 168 4-10-3 St/UP/CSR三成份系之聚合固化後樣品其SEM微觀型態結構 176 4-10-3-1 St/VER/CSR(E0型)三成份系統 176 4-10-3-2 St/VER/CSR(E1型)三成份系統 191 4-10-3-3 St/VER/CSR三成份系統聚合固化後樣品SEM微觀型態結構之 整體比較 204 第五章 結論 213

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