研究生: |
古皓天 Hao-Tien Ku |
---|---|
論文名稱: |
擴大螺絲定位誤差容許值的裝置之設計與分析 An Innovative Design of a Device for Enlarging the Allowable Position Error for Screwing Task |
指導教授: |
陳羽薰
Yu-Hsun Chen |
口試委員: |
徐冠倫
Guan-Luen Shiu 林清安 Ching-An Lin |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 機械工程系 Department of Mechanical Engineering |
論文出版年: | 2022 |
畢業學年度: | 110 |
語文別: | 中文 |
論文頁數: | 73 |
中文關鍵詞: | 螺孔定位 、螺絲鎖附 、機構設計 、敏感度分析 、機械手臂 |
外文關鍵詞: | Screw positioning, screwing task, mechanism design, sensitivity Analysis, robot arm |
相關次數: | 點閱:236 下載:0 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
為了降低人力成本並提高產能,產業界已廣泛地運用機械手臂,然而機器手臂運動過程難免會有誤差,過大的誤差將導致任務無法達成。為了確保機械手臂運動、定位精度,產線必須週期性的停機校正,而此舉必然會降低產能。倘若能將機械手臂的可容許定位誤差放大,則可望降低停機校正的頻率。針對機械手臂用於螺絲鎖附的任務,本研究提出一種新創的裝置設計概念,其具備螺孔探測、螺絲放置以及螺絲鎖附的功能。此裝置藉由導螺桿、六連桿機構以及彈簧觸發機構達成所設計之功能。其中用於螺孔位置探測與螺絲放置的六連桿機構,藉由向量迴路法進行分析,其結果顯示沿工作平面的位置誤差小於0.01毫米。並以電腦輔助模擬檢驗其理論分析結果。此裝置能以單純的機構運動放大機械手臂的可容許誤差,避免使用價格高昂的力量感測器,並且降低產線停機校正機械手臂的頻率。
In recent years, robotic arms are widely used in manufacturing plants, assembly plants and other industries for various repetitive tasks in order to reduce labor costs and improve productivity and quality where errors inevitably occur in the process. Excessive errors may lead to task failure. In order to ensure the repeatability in process, the robot manipulators generally have to be calibrated after a production period. If the allowable position error of the manipulator can be increased, the lower frequency of stopping the production line for correcting and higher efficiency can be achieved.
In this study, an innovative device is developed with the functions of hole detecting, screw positioning and screw locking. The design concepts with a leading screw, a six-bar linkage and a spring is proposed. Then the motion analysis of screw-positioning mechanism is carried out through vector loop method, and the numerical results are approved by a computer-aid simulation. As the result, the bolt is precisely positioned at the location of the screw hole detected by a plunger, and the allowed position error of robot manipulator can be enlarged by applying this innovative device without installing expensive force sensor.
[1] International Federation of Robotics, 2021, IFR presents "World Robotics 2021 reports".
[2] Z. Roth, B. Mooring, and B. Ravani, 1987, "An overview of robot calibration", IEEE Journal on Robotics and Automation,Vol.3, No.5, 377-385.
[3] L. S. Ginani and J.M.S.T. Motta, 2011, "Theoretical and practical aspects of robot calibration with experimental verification", Journal of the Brazilian Society of Mechanical Sciences and Engineering, Vol. 33, No.1, pp.15-21.
[4] 吳重諭, 2004, "機械手臂之旋轉角度校準系統及校準方法",國立中興大學機械工程學系碩士論文。
[5] W. K. Veitschegger and C. H. Wu, 1988, "Robot calibration and compensation", IEEE Journal on Robotics and Automation, Vol.4,No.6, pp. 643-656.
[6] J. P. Prenninger, 1993, "Contactless position and orientation measurement of robot end-effectors", Proceedings IEEE International Conference on Robotics and Automation, vol.1, pp.180-185.
[7] A. Nubiola and L. A. Bonev, 2014 , "Absolute robot calibration with a single telescoping ballbar", Precision Engineering, Vol.38, No.4, pp. 472-480.
[8] Y. Cai, H. Gu, C. Li, and H. S. Liu, 2018 , "Easy industrial robot cell coordinates calibration with touch panel", ScienceDirect on Robotics and Computer-Integrated Manufacturing, Vol.50, pp. 276-285.
[9] Y. Liu, N. Xi, J. Zhao, E.N. Rivera, Y. Jia,B. Gao, and J. Lu, 2009, "Development and sensitivity analysis of a portable calibration system for joint offset of industrial robot" ,IEEE/RSJ International Conference on Intelligent Robots and Systems, St. Louis, MO,PP.3838-3843.
[10] A. Li, W. Wang, and D. Wu, 2009, "Calibration of a robot-based measuring system". In: IEEE International Conference on Robotics and Biomimetics (ROBIO), Guilin, PP.1361-1364.
[11] S. M. Wang and K. F. Ehmann, 1999, "Measurement methods for the position errors of a multi-axis machine. Part 1: principles and sensitivity analysis." International Journal of Machine Tools and Manufacture, Vol.39, No.6, pp.951-964.
[12] X.L. Zhong and J.M. Lewis, 1995, "A new method for autonomous robot calibration" IEEE International Conference on Robotics and Automation, Nagoya, Japan, Vol.2, pp.1790-1795.
[13] A. Omodei, G. Legnani, and R. Adamini, 2001, Calibration of a measuring robot, "Experimental results on a 5 DOF structure", Journal of Robotic SystemsVol.18,No.5, pp.237-250.
[14] “【ATI INDUSTRIAL AUTOMATION】 RCC Remote Center Compensators” ,2022/01/20, https://www.ati-ia.com/products/compliance/compensator_product_desc.aspx
[15] S.C. Lee, 2005, "Development of a new variable remote center compliance (VRCC) with modified elastomer shear pad (ESP) for robot assembly", IEEE Transactions on Automation Science and Engineering, Vol.2, No.2, pp.193-197.
[16] R. H. Sturges, Jr. and S. Laowattana, 1996, "Design of an Orthogonal Compliance for Polygonal Peg Insertion" ASME. J. Mech, Vol.118, No.1 pp.106–114.
[17] U. Kim, D.I. Park, G. Jo, H.Jeong, H.S. Kim, S.H. Song and C. Park, 2021, "Displacement Sensor Integrated Into a Remote Center Compliance Device for a Robotic Assembly", in IEEE Access, Vol.9, pp.43192-43201.
[18] “【MISUMI】彈簧定位柱” ,2022/01/20,https://tw.misumiec.com/vona2/detail/110300142830/
[19] H.T. Ku and Y.H. Chen, 2021, "Design and Analysis of a Device for Enlarging the Allowable Position Error for Screwing Task", Mechanism Design for Robotics. MEDER. Mechanisms and Machine Science, Vol.103 pp.195-203.
[20] K. L. Hsu, and J. Y. Chung, 2021, "A Modular Method for Mechanical Error Analysis of Planar Linkages Composed of Class II Assur Group Kinematic Chains", in ASME Journal of Mechanisms Robotics Vol.14 No.014503.
[21] M. Choubey and A. C. Rao, 1981, "Synthesizing Linkages with Minimal Structural and Mechanical Error Based upon Tolerance Allocation", Mechanism end Machine Theory, Vol.17, No.2, pp.91–97.
[22] 顏鴻森,2013,"機械裝置的創意性設計",東華書局。
[23] 盧天駿,2013,"萬能式中文打字機之研究",國立成功大學機械工程學系碩士論文。
[24] “【EPSON】Force Guide” ,2022/01/20,
https://epson.com/For-Work/Robots/Integrated-Options/Epson-Force-Guide/p/R12NZ900UQ
[25] H. S. Yan, and Y. T. Chiu, 2013, "An algorithm for the construction of generalized kinematic chains" , Mechanism and Machine Theory, Vol.62, pp.75–98.
[26] H. S. Yan, and Y. T. Chiu, 2014, " An improved algorithm for the construction of generalized kinematic chains" , Mechanism and Machine Theory, Vol.78, pp.229–247.