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研究生: 古皓天
Hao-Tien Ku
論文名稱: 擴大螺絲定位誤差容許值的裝置之設計與分析
An Innovative Design of a Device for Enlarging the Allowable Position Error for Screwing Task
指導教授: 陳羽薰
Yu-Hsun Chen
口試委員: 徐冠倫
Guan-Luen Shiu
林清安
Ching-An Lin
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 73
中文關鍵詞: 螺孔定位螺絲鎖附機構設計敏感度分析機械手臂
外文關鍵詞: Screw positioning, screwing task, mechanism design, sensitivity Analysis, robot arm
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  • 為了降低人力成本並提高產能,產業界已廣泛地運用機械手臂,然而機器手臂運動過程難免會有誤差,過大的誤差將導致任務無法達成。為了確保機械手臂運動、定位精度,產線必須週期性的停機校正,而此舉必然會降低產能。倘若能將機械手臂的可容許定位誤差放大,則可望降低停機校正的頻率。針對機械手臂用於螺絲鎖附的任務,本研究提出一種新創的裝置設計概念,其具備螺孔探測、螺絲放置以及螺絲鎖附的功能。此裝置藉由導螺桿、六連桿機構以及彈簧觸發機構達成所設計之功能。其中用於螺孔位置探測與螺絲放置的六連桿機構,藉由向量迴路法進行分析,其結果顯示沿工作平面的位置誤差小於0.01毫米。並以電腦輔助模擬檢驗其理論分析結果。此裝置能以單純的機構運動放大機械手臂的可容許誤差,避免使用價格高昂的力量感測器,並且降低產線停機校正機械手臂的頻率。


    In recent years, robotic arms are widely used in manufacturing plants, assembly plants and other industries for various repetitive tasks in order to reduce labor costs and improve productivity and quality where errors inevitably occur in the process. Excessive errors may lead to task failure. In order to ensure the repeatability in process, the robot manipulators generally have to be calibrated after a production period. If the allowable position error of the manipulator can be increased, the lower frequency of stopping the production line for correcting and higher efficiency can be achieved.
    In this study, an innovative device is developed with the functions of hole detecting, screw positioning and screw locking. The design concepts with a leading screw, a six-bar linkage and a spring is proposed. Then the motion analysis of screw-positioning mechanism is carried out through vector loop method, and the numerical results are approved by a computer-aid simulation. As the result, the bolt is precisely positioned at the location of the screw hole detected by a plunger, and the allowed position error of robot manipulator can be enlarged by applying this innovative device without installing expensive force sensor.

    摘要 I Abstract II 致謝 III 目錄 IV 圖目錄 VII 圖目錄 X 1 第一章 緒論 1 1.1 研究動機與目的 3 1.2 論文架構 4 2 第二章 文獻回顧 7 2.1 手臂校正 7 2.2 適應性裝置 11 3 第三章 裝置設計 15 3.1 DEAM功能規劃 16 3.2機構與零件設計 17 3.3螺絲放置機構之構型合成 29 3.3.1 現有機構設計 30 3.3.2 一般化鏈 31 3.3.3 一般化鏈圖譜 31 3.3.4 設計需求與限制 32 3.3.5 可行特殊化鏈圖譜 32 3.3.6 圖譜具體化 35 3.3.7 選定構型 38 4 第四章 運動分析 39 4.1 角位移分析 40 4.1.1 迴路一 40 4.1.2 迴路二 41 4.2 桿件尺寸與分析 42 4.3 尺寸靈敏度分析 44 5 第五章 力量分析 48 5.1 速度計算 48 5.2 力量計算 50 6 第六章 實體模型 54 6.1 模型製作 54 6.2 模型組裝 56 6.3 實體測試 65 7 第七章 結論與未來展望 68 7.1 結論 68 7.2 未來展望 69 參考文獻 70

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