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研究生: 林鈺祥
Yu-Siang Lin
論文名稱: 供應鏈中損耗性產品之雙倉定址與存貨政策
Location and allocation for alternative warehouse configurations with deteriorating items in a supply chain
指導教授: 王孔政
Kung-Jeng Wang
口試委員: 廖慶榮
Ching-Jong Liao
郭人介
Ren-Jieh Kuo
黃惠民
Hui-Ming Wee
陳建良
James C. Chen
陳穆臻
Mu-Chen Chen
蔣明晃
Ming-Huang Chiang
學位類別: 博士
Doctor
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2012
畢業學年度: 100
語文別: 英文
論文頁數: 120
中文關鍵詞: 存貨管理供應鏈損耗性產品倉儲結構定址與配置
外文關鍵詞: Inventory management, two-echelon supply chain, deteriorating inventory, warehouse configuration, location and allocation decision
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  • 全球化的競爭環境下,跨國企業之全球佈局勢須兼顧市場需求潛量與地域相關成本,此時供應鏈中之倉儲定址與存貨政策,即為企業決勝關鍵之一。本論文首先發展一個於產品價格持續遞減下之損耗性存貨模型,該模型針對二階供應鏈中,買方以多次訂貨來減少存貨而製造商又面臨一次性生產下,發展出一個最適補貨政策。此外,鑑於許多經銷商使用租賃倉來儲存超出自有倉容量的存貨,此兩種倉儲共用的方式可增加供應鏈內的營運彈性;因此,本論文進一步探討,在租賃商提供租賃價格遞減的激勵政策下,二階供應鏈中損耗性產品在不同倉儲結構中,利潤最大化的存貨管理模型。最後,本論文分析在需求不確定的情況下,倉儲選址、結構與損耗性產品之整合存貨政策。
    本論文先提出一個簡單的梯度法用於求得在產能固定且一次性生產的情況下,最佳的生產規劃與存貨政策。考量租賃優惠的倉儲結構與存貨政策,以改良後的梯度法可有效率的求得最佳解。本論文亦提出一個由基因演算法和梯度法搭配而成的柔性求解法,用於求解在需求不確定的情況下,倉儲選址、結構與損耗性產品之存貨政策。數值例證和敏感度分析皆可驗證本論文所提出之模型及求解法,並揭露出一些有趣的管理意涵與重要之參數。
    本論文研究營運策略之生產規劃與存貨政策和系統設計之倉儲選址與結構;於營運策略面,本論文之目標為求得製造商與經銷商之最佳生產規劃與存貨政策,於系統設計面,本論文主要在探討倉儲之選址與其之結構配置;本論文之模型能提供跨國企業佈局其全球經銷商之據點。


    Due to rapid technological innovation and global competitiveness, firms often locate their markets and warehouses strategically to lower cost. In this dissertation, we firstly develop a deteriorating inventory model for the product experiencing continuous decrease in unit price. This inventory model proposes an efficient replenishment policy for a two-echelon supply chain in which the buyer conducts multiple orderings and the supplier performs one-time production. In addition, many distributors limit their own warehouse to a finite capacity for cost reduction, whereas excess stock is held in a rented warehouse. Alternative warehouses increase operational flexibility in a supply chain. This dissertation further investigates the inventory control for a two-echelon supply chain with deteriorating items under various warehouse configurations. Assuming there is a rental incentive policy offered by the rent warehouse manager allowing its rental fee to decrease over time, the aim to develop an inventory model to maximize the joint profit of the system. Furthermore, this dissertation also resolves the problem of the warehouse location decision for multiple markets and their configuration design against stochastic demands. Inventory policy for deteriorating items is determined for the corresponding warehouse configuration.
    A simple gradient method is developed to derive the optimal solution for the production planning and inventory policy in one-time setup with fixed production rate. The optimal warehouse configuration with the inventory policy is efficiently solved by a constrained gradient-based method. A hybrid soft-computing solution algorithm constructed of a genetic algorithm and constrained gradient methods is proposed for solving the problem of the warehouse location and allocation against stochastic demands. Numerical examples and sensitivity analyses confirm the performances of the proposed models and algorithm, as well as reveal some interesting managerial implications and the impacts of the parameters.
    In this study, we investigate the production planning and inventory policy as the operational strategy, as well as the warehouse location and allocation as the system design. With respect to the operational strategy in a supply chain, the goal of this dissertation is to derive the optimal production planning and the inventory policy for the manufacturer/supplier and the distributor/retailer. With respect to the system design, the goal of this dissertation is to deal with the location and allocation for alternative warehouse configurations. This dissertation provides international enterprises to make decision regarding global distributors arrangement.

    摘要 i Abstract ii 謝誌 iv Contents vi Figures ix Tables xi Chapter 1. Introduction 1 1.1. Research Motivation 1 1.1.1. Production Planning in One-Time Setup with Fixed Production Rate 1 1.1.2. Alternative Warehouses under Rental Incentive Policies 2 1.1.3. Location and Allocation for Alternative Warehouse Configurations 3 1.2. Research Issues 4 1.3. Research Framework 5 1.4. Research Objective 8 1.5. Research Scope 8 1.6. Research Organization 8 Chapter 2. Literature Survey 10 2.1. Joint Economic Lot Size 10 2.2. Deteriorating Items 11 2.3. Two-warehouse 15 2.4. Facility Location and Allocation 17 Chapter 3. Production Planning in One-Time Setup with Fixed Production Rate 19 3.1. Problem Formulation 19 3.1.1. Assumptions and Notations 19 3.1.2. Modeling Market Demand 23 3.1.3. Modeling Buyer Behavior 24 3.1.4. Modeling Supplier Behavior 25 3.1.5. A Solution Procedure 29 3.2. Model Validation and Sensitivity Analysis 30 3.2.1. Numerical Example and Discussion 30 3.2.2. Sensitivity Analysis 31 3.3. Summary 41 Chapter 4. Alternative Warehouses under Rental Incentive Policies 43 4.1. Problem Formulation 43 4.1.1. Assumptions and Notations 44 4.1.2. Modeling the Cost of Manufacturer 45 4.1.3. Rent Incentive by RW 46 4.1.4. Modeling the Cost of Distributor 48 4.2. Maximizing Joint Profit: A Constrained Gradient-Based Solution 58 4.2.1. A Simple Solution for Scenario 4 1 58 4.2.2. A Constrained Gradient-Based Solution for Scenario 4 2, 4-3 and 4-4. 58 4.3. Experiments and Discussion 59 4.3.1. Policies Setting with Respect to Holding Cost 61 4.3.2. Policies Setting with Respect to Deterioration Rate of Items 63 4.4. Summary 64 Chapter 5. Location and Allocation for Alternative Warehouse Configurations against Stochastic Demand 65 5.1. Problem Formulation 65 5.1.1. Assumptions and Notations 66 5.1.2. The Upper Stage: Location Design 68 5.1.3. The Lower Stage: Allocation Design 69 5.1.4. Incentive Policy of RW in Market i 69 5.1.5. Modeling Inventory Cost for the Distributor in Market i 70 5.1.6. Maximizing Joint Profit of All Markets 74 5.2. A Hybrid Solution Algorithm 74 5.2.1. GA Development 77 5.2.2. Chromosome Design and Fitness Value 77 5.2.3. Crossover, Mutation and Repair Mechanism 78 5.2.4. Constrained Gradient Method for Lower Stage 78 5.3. Experiments 79 5.3.1. Sensitive Analysis 80 5.4. Conclusions 84 Chapter 6. Conclusions and Future Work 86 6.1. Conclusions of the Research Outcomes 86 6.2. Future Research 89 Appendix 90 Appendix A. Proof of Proposition 3-1 90 Appendix B. Computing the bounds of q by converting the bounds of t1 for each interval 90 Appendix C. Lemma for 90 Appendix D. Computing the bounds of qi by converting the bounds of tRi for each interval 91 References 93 Author Resume (Yu-Siang Lin) 101

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