研究生: |
鹿盛豪 SHEN-HAU LU |
---|---|
論文名稱: |
電動摩托車主車架結構輕量化設計與分析 Design and Analysis of Lightweight Main Frame Structure for Electric Motorcycles |
指導教授: |
張燕玲
Yen-Ling Chung |
口試委員: |
張燕玲
甯攸威 紀翔和 |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 營建工程系 Department of Civil and Construction Engineering |
論文出版年: | 2023 |
畢業學年度: | 111 |
語文別: | 中文 |
論文頁數: | 135 |
中文關鍵詞: | 輕量化設計 、輕量化分析 |
外文關鍵詞: | Design of Lightweight, Analysis of Lightweight |
相關次數: | 點閱:99 下載:3 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
本研究係以原始電動摩托車之主車架於考慮標準工況、剛性、整車強度及疲勞分析之工況下,降低主車架各部件重量,以達成總重量降低之目的,並取得滿足所有目標需求之輕量化設計方案。標準工況分析以原始主車架結構於原始節點力分析之應力值及疲勞限作為輕量化結構於標準工況分析之目標參考應力上限,基於此應力上限,逐步減少主車架各部件之重量,並確認輕量化之主車架結構於原始節點力及輕量化結構經多體動力學分析之新節點力作用下之各部件應力值是否滿足需求;剛性分析以原始主車架結構於扭轉剛性、彎曲剛性及側向剛性分析之剛性值作為判斷依據,確認輕量化主車架結構之剛性值是否維持與原始主車架結構相同之性能,確保輕量化之主車架結構於行駛過程中抵抗變形之能力,亦確保駕駛者於使用車輛之行駛穩定性及安全性;整車強度分析以原始電動摩托車結構於非線性之行為作為判斷依據,確認輕量化之摩托車結構於非線性行為,確保輕量化之摩托車結構於較為嚴苛或極限之使用情境下仍具有一定之強度性能;疲勞分析以原始主車架結構於連續小凸起路面(CSB)、連續小凹陷路面(CSP)及連續小交錯凸起路面(CSSB)工況分析之疲勞損傷值作為判斷依據,以單位力線性疊加法,將輕量化之主車架進行單位力之分析,並導入多體動力學依據輕量化結構分析之時域訊號,分析輕量化之主車架結構之疲勞損傷值,確認輕量化主車架結構是否維持與原始主車架結構相同之之抗疲勞性能。
This research is based on the main frame of the original electric motorcycle, considering the standard analysis, rigidity analysis, vehicle strength analysis, and fatigue analysis, reducing the weight of each part of the mainframe to achieve the purpose of reducing the total weight, and obtained Lightweight design solutions that meet all target needs. The standard analysis uses the stress value of the original main frame structure in the initial node force analysis and the component fatigue limit as the target reference stress upper limit of the lightweight structure in the standard analysis. Based on this upper-stress limit, weight gradually reduced, and the lightweight frame was verified through stress analysis of original node forces and new node forces under multibody dynamics analysis. Rigidity analysis is based on the rigidity values of the original main frame structure in torsional rigidity, bending rigidity, and lateral rigidity analysis to confirm whether the rigidity value of the lightweight main frame structure maintains the same performance as the original design to ensure the lightweight The ability of the main frame structure to resist deformation during driving also ensures the driving stability and safety of the driver when using the vehicle. The strength analysis of the whole vehicle is based on the non-linear behavior of the original electric motorcycle structure, confirming the non-linear behavior of the lightweight motorcycle structure and ensuring that the lightweight motorcycle structure still has performance under severe or extreme use conditions. The fatigue analysis is based on the fatigue damage value of the original main frame structure in continuous small bump road (CSB), continuous small concave road surface (CSP), and continued small staggered bump road (CSSB) as the judgment basis, Using the unit force linear Superposition method, analyze the unit force of the lightweight main frame, and import multi-body dynamics based on the time domain signal of the lightweight structure analysis, analyze the fatigue damage value of the lightweight main frame structure, and confirm the lightweight main frame whether the frame structure maintains the same fatigue resistance as the original design.
[1]郭昱鼎,「電動摩托車車架力學行為及疲勞損傷分析」,國立臺灣科技大學營建工程系碩士論文, 2022.
[2]劉明遠、王栢村、陳勇全,「車體結構輕量化分析」. Journal of Technology. 2014; 29:123-9.
[3]江銘傑,「機車鋁合金車架之應力分析與結構最佳化」,國立交通大學, 2006.
[4]高宗華,「機車車架結構之剛性分析與測試」,國立屏東科技大學, 2010
[5]蔡承祐,「電動機車車架結構分析」,逢甲大學碩士論文, 2014
[6]劉明遠,「電動車車體結構輕量化及疲勞壽命之研究」,國立屏東科技大學碩士論文, 2013.
[7]陳水斌,「電動摩托車結構設計與實作」,國立屏東科技大學碩士論文, 2017.
[8]陳靖昇,「三輪機車車架設計與操控特性模擬分析」,國立屏東科技大學, 2020
[9]黃成豐,「八人坐電動車車體結構設計改善與實作」,國立屏東科技大學碩士論文, 2016.
[10]Idaka K, Ichikawa K, Nagasaka K. Achievement of an Extremely Lightweight Frame. Kawasaki Technical Review. 2019;180:41-6.
[11]Rege S, Khatri C, Nandedkar M, Wagh N. Design and Analysis of Frame for Electric Motorcycle. International Journal of Innovative Research in Science, Engineering and Technology. 2017;6:19501.
[12]謝明穎,「都會型太陽能電動車輕量化底盤設計及分析」,國立高雄應用科技大學碩士論文, 2013.
[13]Slaiman H. Strength and Stiffness Analysis of Motorcycle Frame: Kaunas University of Technology, 2018.
[14]郭承憲, 「機車系統動態模擬及耐久性分析」,國防大學中正理工學院碩士論文, 2002.
[15]陳建哲,「速克達電動機車之結構分析」,國立虎尾科技大學碩士論文, 2011.
[16]洪子祥,「輕型電動車車體結構疲勞壽命之研究」,國立屏東科技大學碩士論文, 2012.
[17]姜承甫, 「車輛結構動態與疲勞分析」,國立臺北科技大學碩士論文, 2013.
[18]黃亮瑜,「機車動態模擬及其關鍵零組件疲勞分析」,國立臺北科技大學碩士論文, 2022.
[19]阮光綾,「速克達機車車架之銲道疲勞分析」,國立屏東科技大學碩士論文, 2020.
[20]翁辰瑋,「電動車懸吊系統設計與轉向節輕量化分析」,國立屏東科技大學碩士論文, 2016.
[20]張燕玲、紀翔和、郭昱鼎、江泓漢,「電動摩托車車架分析:第一年 期末報告(上冊)」, 2022.
[21]張燕玲、紀翔和、郭昱鼎,「電動摩托車車架分析:第一年 期末報告(下冊)」, 2022.
[22]張燕玲、紀翔和、鹿盛豪、江泓漢、嚴晧耘,「電動摩托車車架分析:第二年 期中報告」, 2022.
[23]張燕玲、紀翔和、鹿盛豪、江泓漢、嚴晧耘,「電動摩托車車架分析:第二年 期末報告」, 2023.