研究生: |
陳建文 Jian-Wen Chen |
---|---|
論文名稱: |
以壓電式噴頭實現具漸層彩色光固化3D列印之機電系統研發 Development of a Photo-curable 3D Printing Mechatronics System with Gradient Color Capability by Using Piezoelectric Inkjet |
指導教授: |
蔡明忠
Ming-Jong Tsai |
口試委員: |
郭永麟
Yong-Lin Kuo 黃忠偉 Jong-Woei Whang 汪家昌 Jia-Chang Wang |
學位類別: |
碩士 Master |
系所名稱: |
工程學院 - 自動化及控制研究所 Graduate Institute of Automation and Control |
論文出版年: | 2015 |
畢業學年度: | 103 |
語文別: | 中文 |
論文頁數: | 113 |
中文關鍵詞: | 壓電式噴頭 、彩色 、3D列印 、光固化 、漸層 、切層圖檔處理 |
外文關鍵詞: | Piezo type ink-jet, color, 3Dprinting, photo-curable, gradient, bitmap image processing |
相關次數: | 點閱:314 下載:6 |
分享至: |
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報 |
目前眾多的光固化3D列印成型法大多面臨幾項問題(1)列印解析度(2)成型時間(3)單色或多色而非真正全彩。因此本研究採用PC-based控制開發出一套具漸層彩色光固化3D列印系統,並搭配反應速率快及機電轉換效率高等特性的壓電噴頭加強列印速度,系統包含軸向控制、噴頭控制、UV光控制、溫度控制與電壓波型控制等。
在解析度方面,採用兩排交錯、同排之間pitch為0.3387mm且共384孔的壓電式噴頭以提高解析度,若以雙排灌入不同顏色並噴印於單色原始解析度為75dpi,若以雙排灌入相同顏色並噴印於單色可使解析度提升至150dpi,除此之外本研究也採用次像素分割法,至少可使解析度提高至300dpi。
在列印控制方面,壓電噴頭主要透過平台上光學尺訊號觸發壓電噴頭噴出樹酯,並採用雙方向列印與偶數次像素分割以確保每次列印時兩排噴孔皆能噴墨。在彩色漸層方面,採用青色與洋紅色光固化樹酯進行初步雙色漸層噴印並以單層空間不重疊不空隙之方式噴印。除了以上幾點為3D彩色漸層重要因子外,電壓波型、溫度控制與bitmap圖檔處理方式皆為噴印品質重要關鍵。經實驗結果,本研究採用雙壓電噴頭建立之光固化彩色漸層3D列印技術,其解析度可達到150 dpi以上及雙色漸層顏色最少16階以上,相信彩色3D列印能在未來生活上有更多的應用產品。
Recently, most 3D printing machine with photo curable technique have some problems such as (1) resolution(2) printing time(3) mono-color or multi-color objects not full-color objects. The purpose of this study is to develop a photo-curable 3D printing mechatronics system with gradient color by using piezoelectric inkjet. The system includes motion control, piezo head control, UV light control, temperature control and waveform control.
In order to increase resolution, a piezo-head with 384 nozzles in two rows(the pitch in same row is 0.3387mm), is used in this study. The original resolution of 75 dpi (mono color) can be obtained by a piezo-head with one color each row. However, the resolution of 150 dpi (mono color) can be obtained by using one color only for each head. To achieve the higher resolution over 150 dpi, an AC servo motor (X axis) with position resolution of 0.5um is used to shift the piezo-head and carry out the sub-pixel printing work.
In terms of printing control, an optical linear scale on the stage is used as feedback signal to trig the piezo-head for proper printing work. A sub-pixel printing method is used to guarantee the print work on both even and odd row at the same time. In terms of gradient color, cyan resin and magenta resin are used to print with without overlap and free space on single layer in this study. Due to the significance of a complete layer during the additive manufacturing process, the system must control many parameters such as position, temperature, UV light and waveform and slicing image process etc. From the experimental results with two piezo-heads, the developed color 3D printing technique can achieve the resolution of 150 dpi and gradient ability of 16 levels between twin-colors. It may provide more applications with full-color 3D printing in the future.
[1] T.Kesavadas and K. C. Stalis, US Patent No. 6,654,656 B2, (2003).
[2] S. Tochimoto and N. Kubo, US Patent No. 6,799,959 B1, (2004).
[3] S. Tochimoto and N. K ubo, US Patent No. 6,799,959 B1, (2004).
[4] J. Jang, US Patent No. 6,129,872, (2000).
[5] M. Stani and B. Lozo Color and Permanence Issues in 3D Ink-jet Printing, Color and Permanence Issues in 3D Ink-jet Printing, MIPRO 2010, pp.274-277, (2010).
[6] D. D. Coe, US Patent No. 6,746,814 B2, (2004).
[7] D. C. Collins, European Patent No. 1,558,440, (2006).
[8] “光固化式3D列印—領導廠商研發了什麼?,” http://www.naipo.com/Portals/1/web_tw/Knowledge_Center/Research_Development/publish-100.htm (2015)。
[9] Jung-Su, Kim, Dong-Soo, Kim, Min-Cheol Lee, “3D Printing Method of Multi Piezo Head using a Photopolymer Rsine” International Conference on Control,Automation and System, Seoul, Korea (2007).
[10] Jung-Su, Kim, Dong-Soo, Kim, Min-Cheol Lee, “A study of 3D Printing Method in the Office SFF System”SICE Annual Conference, Kagawa University,Japan (2007).
[11] C.C, Chang. , “Rapid prototyping fabrication by UV resin spray nozzles,”Rapid Prototyping Journal,vol.10 lss 2,pp.136-145(2004).
[12] “3D Printing-Computer Definition,” http://www.yourdictionary.com/3d-printing.
[13] “五大技術各有所長3D列印後勢看漲,” http://www.digitimes.com.tw/tw/dt/n/shwnws.asp?CnlID=13&packageid=8620&id=0000385449_9DG3GH6Y5JSV5880DIXP8&cat=15&ct=1King(2015)。
[14] 金養智,光固化材料性能及應用手冊,化學工業出版社,大陸,第16頁 (2010)。
[15] 于仁斌,「熱氣泡噴墨液滴形成之數值模擬」,碩士論文,國立雲林科技大學,雲林 (2007)。
[16] Sadegh Rahmati, S.F, Shirazi. , H., Baghayeri “Piezo-electric head application in a new 3D printing design”Rapid Prototyping Journal, vol.15 No.3, pp.187-191(2009).
[17] Yu-Lim, Jun, Jung-Su Kim, Min-Cheol Lee, “Development of Pattern Driver for Piezo Nozzle Control of Multi-Print Head in 3D SFFS Using UV Resin” SICE Annual Conference, Kagawa University, Japan (2007).
[18] 鄭俊益,賴維祥,「壓電噴頭之立體成型機設計研發」,產學合作專刊。
[19] 侯伯均,「以壓電式噴墨印表機開發之快速原型系統」,碩士論文,國立台北科技大學,台北 (2008)。
[20] 王信雄,「以噴墨印表機應用於彩色3D Printer 原型機之機電系統分析與整合實現」,碩士論文,南台科技大學,高雄 (2008)。
[21] Ricoh Printing System America, Gen4 L datasheet.
[22] Ricoh Printing System America, GEN4L JETPACK INTEGRATION GUIDE.
[23] Ttpmeteor, PCC-E Print Controller Card User Manual.
[24] Ttpmeteor, HDC-R4 Head Driver Card Assembly User Manual.
[25] 游順豪,「線掃描CCD於ITO導電玻璃表面瑕疵檢測之研究」,碩士論文,國立台灣科技大學,台北 (2006)。
[26] 鐘豐駿,「線性馬達驅動控制系統之設計與製作」,碩士論文,逢甲大學,台中(2003)。
[27] 任志強,「二段線性馬達於精密長行程控制之設計與實作」,碩士論文,國立雲林科技大學,台北(2013)。
[28] 簡万菘,“精密機械概論光學尺篇”。
[29] Octopart, UZJ332.datasheet.
[30] Ttpmeteor, METEOR Ricoh Waveform Editor User Manual.
[31] Ttpmeteor, Software User Manual.
[32] 蘇長城,「改良式半色調區塊截斷編碼技術與紋理方向調變半色調浮水印技術」,碩士論文,國立台灣科技大學,台北(2011) 。
[33] 蔡嘉晉,「基於半色調技術之資料隱藏探討」,碩士論文,國立台灣科技大學,台北(2009)。
[34] Herman Wijshoff, “Structure and fluid dynamics in piezo inkjet printheads”, Netherlands (2008).
[35] “Stratasys launches multi-material full color 3D printer Object500 Connex3,”http://www.3ders.org/articles/20140127-stratasys-launches-multi-material-full-color-3d-printer-objet500-connex3.html(2014).