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研究生: 陳建廷
Chien-ting Chen
論文名稱: 背光源模組擴散板之自動化瑕疵檢測
Automatic Defect Inspection for Diffuser Plate of Backlight Module
指導教授: 邱士軒
Shih-hsuan Chiu
口試委員: 邱顯堂
Hsien-tang Chiu
蘇清淵
Ching-iuan Su
溫哲彥
Che-yen Wen
學位類別: 碩士
Master
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 72
中文關鍵詞: 背光源模組擴散板瑕疵檢測自動光學檢測
外文關鍵詞: backlight module, diffuser plate, defect inspection, AOI
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背光源模組藉由擴散板使光源能均勻分佈於LCD面板。於製造過程中,若無法有效檢測含有瑕疵的擴散板,則無法發揮使光源均勻的功能。本研究針對擴散板設計一套自動化光學檢測系統,利用瑕疵的光學特性與影像處理技術,檢測微觀瑕疵(黑點)與巨觀瑕疵(缺料、水波紋與刮痕)。

本研究提出的自動光學檢測系統可有效檢測上述四種瑕疵,由實驗結果顯示,擴散板瑕疵的平均檢測率約為91%,不易發生誤判。在檢測系統的即時性上,系統檢測32吋擴散板(影像大小約為7000×10000 pixels),僅需1.6秒,可有效應用於即時檢測系統。


With the diffuser plate the backlight module could make light source distributed uniformly. If the diffuser plates with the defects on the surface could not be inspected during the manufactures, it will result in poor uniformity in light source distribution. In this essay, we construct an automatic optical inspection (AOI) system for diffuser plates, using defects of optics and digital image processing techniques to detect the defects of diffuser plates which include micro defect (e.g., black spots) and macro defect (e.g., queliao, water ripples and scratches).

The AOI system method we proposed in this essay could effectively detect these 4 types of defects mentioned above. From the experimental results the average detection rate is approximately at 91%, which is very precise for the inspection. For the real-time system, it only took 1.6 seconds to measure a 32-inch diffuser plate(the image size is about 7000×10000 pixels). This method could be effectively applied to real-time inspection system.

目錄 摘要 Abstract 誌謝 目錄 圖索引 表索引 第一章 緒論 1.1 研究背景 1.2 研究目的與動機 1.3 論文架構 第二章 檢測系統設備 2.1 線掃瞄攝影機與影像擷取卡 2.2 攝影機同步系統 2.3 電腦設備與警示系統 2.4 攝影機光源 第三章 擴散板瑕疵檢測方法 3.1 黑點瑕疵檢測方法 3.1.1 影像切割 3.1.2 黑點瑕疵判定 3.2 缺料瑕疵檢測方法 3.2.1 影像切割 3.2.2 密度計算 3.2.3 缺料瑕疵判定 3.3 水波紋瑕疵檢測方法 3.3.1 離散傅立葉轉換 3.3.2 水波紋能量區擷取特徵值 3.3.3 水波紋瑕疵判定 3.4 刮痕瑕疵檢測方法 3.4.1 影像平均取樣 3.4.2 影像切割 3.4.3 刮痕瑕疵判定 第四章 實驗結果與討論 4.1 黑點檢測結果影像 4.2 缺料檢測結果影像 4.3 水波紋檢測結果影像 4.4 刮痕檢測結果影像 4.5 檢測系統的檢測能力驗證實驗 4.5.1 檢測能力驗證實驗方法 4.5.2 檢測能力驗證實驗數據 4.5.3 檢測能力驗證實驗討論 第五章 結論與未來展望 5.1 結論 5.2 未來展望 參考文獻

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