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研究生: 林于超
Yu-Chao Lin
論文名稱: 不銹鋼SUS304多孔板材圓杯引伸之成形極限分析
The Hole Fracture Prediction of Circular Cup Drawing of Perforated Sheet SUS304 Stainless Metal
指導教授: 黃佑民
You-Min Huang
口試委員: 向四海
Su - Hai Hsiang
陳聰嘉
Tsung-Chia Chen
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 113
中文關鍵詞: 多孔板件孔破壞圓杯引伸
外文關鍵詞: SUS304 stainless steel, perforated sheet, hole fracture, circular cup drawing
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本研究採用Prandtl-Reuss塑流法則和von Mises的降伏條件並參考Slot與O'Donnell所發表的分析模式,以六角型的圓孔排列方式,分析多孔洞板件的變形行為,應用四邊形四節點退化殼元素(degenerated shell element)所推導之形狀函數偶合入剛性矩陣,組成三維有限元素之分析模式。
研究探討孔徑大小及孔間距對於引伸沖程長度在多孔形板件受圓杯引伸成形後圓孔的變形情況,進而預測破裂情形。本研究使用PAM STAMP套裝軟體進行模擬分析與材料拉伸試驗後實際所得之試片破斷面厚度、破斷時圓孔變形的長、短軸比為破裂判斷準則。
由數值分析與實驗結果比對得知,隨著孔徑與孔間距增大,沖程長度漸增,圓形孔變形為橢圓孔後,其長、短軸比已達破裂標準但未達厚度破裂標準,圓孔未發生破裂,表示造成孔破裂主要影響以厚度佔較大成分。


Theories of this study combined Prandtl-Reuss flow rule with von Mises yield criterion and also used the analysis model by Slot and O'Donnell as a reference. In order to analyze the deformation behavior in the perforated hole sheet with a hexagonal holes, the shape function derived four-node quadrilateral degenerated shell element was applied to the stiffness matrices to constitute the finite element computed code.
This study discussed circular hole deformation situation by perforated sheet circular cup drawing process. The deformed hole diameter and hole distance with drawing stroke length were used to predict the fracture condition. The research was conducted with software "PAM STAMP" to analyze the circular cup drawing process. The thickness of the specimen of tension test and the major and minor axis ratio during circular hole deformation to fracture were used as a fracture criterion.
When it came to comparing the numerical analysis with experimental results, as the hole diameter and the hole distance increased, the stroke increased as well. If only the major axis and minor axis ratio had reached the fracture criterion but the thickness did not, then the hole would not fracture. This indicated the main effect on rupture was the thickness.

目錄 目錄 ----------------------------------------------------------------------------- Ⅳ 圖表索引 ----------------------------------------------------------------------- Ⅶ 符號索引 ----------------------------------------------------------------------- Ⅺ 第一章 緒論 -------------------------------------------------------------------- 1 1.1 前言 -------------------------------------------------------------------- 1 1.2 文獻回顧 -------------------------------------------------------------- 2 1.3 研究動機與目的 ----------------------------------------------------- 8 1.4論文總覽 ---------------------------------------------------------------- 9 第二章 三維有限元素法軟體PAM STAMP ------------------------------ 10 2.1 PAM STAMP 簡介 -------------------------------------------------- 10 2.2 理論模式 ------------------------------------------------------------- 10 2.2.1 Updated Largrangian 大變形理論 ---------------------- 10 2.2.2 Mindlin / Reissner 平板理論 ------------------------------- 15 2.2.3 有限元素法 --------------------------------------------------- 19 2.2.4 動態之Explicit和Implicit數值積分方法 --------------- 25 2.2.5 材料模型 ------------------------------------------------------ 31 2.3 孔洞基本分析單元 ------------------------------------------------- 32 第三章 多孔板件彈塑性變形理論 ---------------------------------------- 34 3.1簡介 -------------------------------------------------------------------- 34 3.2 孔洞板件彈性變形模式 ------------------------------------------- 35 3.3 孔洞板件塑性變形模式 ------------------------------------------- 37 第四章 材料簡介與拉伸試驗 ---------------------------------------------- 48 4.1 不銹鋼的分類與特性 ---------------------------------------------- 48 4.2 拉伸試驗 ------------------------------------------------------------- 51 4.2.1 真應力-真應變 ----------------------------------------------- 55 4.2.2 實驗重現性 --------------------------------------------------- 56 4.2.3 加工硬化指數(hardening exponent , n) ------------------- 56 4.3 材料拉伸試驗結果 ------------------------------------------------- 57 4.3.1 塑性強度係數與加工硬化指數 -------------------------- 57 4.3.2 不銹鋼之參數 ----------------------------------------------- 59 第五章 多孔板材數值模擬與實驗 ---------------------------------------- 60 5.1 前言 ------------------------------------------------------------------- 60 5.2 數值模擬分析 ------------------------------------------------------- 60 5.2.1前言 ------------------------------------------------------------ 60 5.2.2基材比率(ligament efficiency) ------------------------------ 61 5.2.3有限元素分析模擬軟體PAM STAMP -------------------- 61 5.2.4 多孔板材圓杯引伸成形模擬 ----------------------------- 62 5.3 實驗設備與實驗步驟 ---------------------------------------------- 67 5.4 數值模擬與實驗結果之比較 ------------------------------------- 75 5.4.1孔間距的引伸成形之影響 --------------------------------- 75 5.4.2孔徑對引伸成形之影響 ------------------------------------ 92 5.5 多孔板材圓杯引伸之孔洞變形分析 -------------------------- 100 5.6孔破裂預測 --------------------------------------------------------- 101 第六章 結論------------------------------------------------------------------ 107 6.1 結論 ----------------------------------------------------------------- 107 6.2 未來展望 ----------------------------------------------------------- 108 參考文獻 ---------------------------------------------------------------------- 110

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