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研究生: 孫慧璇
Hui-hsuan Sun
論文名稱: 儲位配置之群集分析
Clustering Analysis for Item Assignment in Zone Picking Systems
指導教授: 郭伯勳
Po-hsun Kuo
口試委員: 郭人介
Ren-jieh Kuo
吳建瑋
Chien-wei Wu
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2011
畢業學年度: 99
語文別: 英文
論文頁數: 79
中文關鍵詞: 群集分析儲位安排倉儲最佳化演算法
外文關鍵詞: Cluster analysis, Storage assignment, Warehousing, Optimization, Algorithm
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  • 在揀貨系統當中,完成一張顧客訂單的旅途時間對於揀貨系統績效是一項重要的指標。為了增加揀貨系統的效率,一張顧客訂單應該盡可能快速地離開揀貨系統。本研究依據物品出現在相同訂單上的頻率來做物品分群之概念提供一個線性的數學模型,並為了有效地達到將相關性高的物品存放在一起又提出三種關於儲位安排的啟發式之演算法。在實驗分析當中,小實驗顯示出三個提議出來的儲位安排之演算法與由AMPL軟體求得出來的最佳解之間的關係,而大實驗則顯示出此三種儲位安排之演算法有較優於隨機式儲位政策與分區式儲位政策的績效表現。最後,經由實驗數據證實確實能夠藉由此三種儲位安排方法做為較佳的物品儲位政策。


    In an order picking system, travel time to complete a customer order is a key point of the system performance. To improve the efficiency of the order picking system, an order should leave the system as soon as possible. This study proposes a Linear Programming model for clustering items which frequently appear in the same orders. This research also provides three heuristic algorithms for storage assignment in order to make high similarity items be stored together. A small experiment presents the relationship between three proposed algorithms and AMPL for optimal solution. A large experiment shows that the proposed algorithms have better performance than random storage and class-based storage policies. Finally, empirical data and experiments verify that the objective of the item clustering model is achieved by the proposed heuristic algorithms.

    中文摘要 I ABSTRACT II CONTENT III FIGURE LIST IV TABLE LIST V CHAPTER 1 INTRODUCTION 1 1.1 RESEARCH MOTIVATION 2 1.2 RESEARCH OBJECTIVES 2 1.3 RESEARCH SCOPE 3 1.4 RESEARCH METHOD 3 1.5 RESEARCH PROCESS 4 CHAPTER 2 LITERATURE REVIEW 7 2.1 THE DESIGN OF WAREHOUSES 8 2.1.1 Warehouse Design Steps 10 2.1.2 Layout Design 11 2.2 THE OPERATION IN WAREHOUSES 12 2.2.1 Storage Assignment 13 2.2.2 Zoning Policy 16 2.2.3 Methods in storage assignment 19 CHAPTER 3 MODEL ESTABLISHMENT 20 3.1 ASSUMPTIONS AND NOTATIONS 22 3.2 THE CLUSTERING MODEL 23 3.3 THE PROPOSED HEURISTIC ALGORITHM 26 3.4 A SMALL EXAMPLE 33 3.5 A SMALL EXPERIMENT 37 CHAPTER 4 COMPUTATIONAL EXPERIMENT AND ANALYSIS 46 4.1 RESULT DISPLAY AND STATEMENT 46 4.2 HYPOTHESIS TESTS 56 CHAPTER 5 CONCLUSIONS AND FUTURE RESEARCHS 63 5.1 CONCLUSIONS 64 5.2 FUTURE RESEARCHS 64 REFERENCES 66 APPENDIX: 68 A. MODEL FILE OF THE CLUSTER MODEL BY AMPL 68 B. THE MATLAB CODING FOR STORAGE ASSIGNMENT POLICIES 69

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