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研究生: 李保羅
Paulus - Ali Budiman
論文名稱: 半導體工廠化學機械研磨廢水之處理研究
Treatment of Chemical Mechanical Polishing Wastewater of Semiconductor Manufacturer
指導教授: 劉志成
Jhy-chern Liu
口試委員: 顧洋
Young Ku
王明光
Ming-kuang Wang
黃志彬
Chih-pin Huang
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2006
畢業學年度: 94
語文別: 英文
論文頁數: 84
中文關鍵詞: 化學機械研磨廢水雙重絮凝半導體廢水
外文關鍵詞: dual flocculation, photometric dispersion analyser, reformation of flocs, semiconductor wastewater
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化學機械研磨是目前能夠將250奈米以下製程的8吋晶圓完全平坦化的技術。然而,此程序消耗大量的超純水,即產生大量難以處理之廢水。本研究利用PDA2000來觀察不同高分子對於膠羽在雙重混凝程序中的影響。此外,經由導入高剪力可以獲得膠羽重新絮凝的能力,實驗結果發現,當雙重調理使用陽電性高分子絮凝劑PDADMAC搭配陰電性聚電解質(PAA, AP410, MagnaFloc156)時,絮凝效果會變好,同時亦提供了更廣的加藥範圍。但是,PDADMAC與非離子性聚電解質(PAM)組合,卻無法有效的幫助絮凝。另一方面,結合PDADMAC與兩性聚電解質(T204)可以比任一聚電解質單獨使用下,使用更低的劑量來達到相同的絮凝效果,並且也增加了加藥劑量範圍。從FI値與數據分析得知,濁度、總懸浮固體、界達電位與溶解矽酸與膠羽大小無關。膠羽破碎與再生成的實驗中發現,使佣PDADMAC搭配高劑量的AP410或是MagnaFloc156,膠羽破碎之後會再重新生成,然而,如果使用PDADMAC搭配T204或是低劑量的AP410或MagnaFloc156,則膠羽經破碎之後就不會重新生成新膠羽。


Chemical Mechanical Polishing (CMP) has emerged as a preferred and the only planarization technology that provides global planarization as IC size smaller than 250 nm and wafer size changes to 8 in and beyond. However, the CMP has a major drawback in that it consumes a large amount of ultra pure water and produces approximately an equal amount of wastewater that is difficult to treat.

The current study was conducted to study the effect of dual flocculation using different kind of polymers in treating CMP wastewater of semiconductor manufacturer with Photometric Dispersion Analyser (PDA2000) to continuously monitor the flocculation. In addition, the reformation of flocs after introducing high shear rate was investigated.

The experimental results showed that dual flocculation using combination of cationic polyelectrolyte (PDADMAC) and anionic polyelectrolyte (PAA, AP410, MagnaFloc156) enhanced the flocculation and gave broader range of optimum dosage at the expense of increasing the dosage of chemicals. Combination of PDADMAC and non-ionic polyelectrolyte (PAM) hardly enhanced the flocculation. On the other hand, combination of PDADMAC and polyampholyte (T204) also can enhance the flocculation with less dosage than the optimum dosage in single flocculation and gave broader optimum dosage. Turbidity, TSS, zeta potential, and dissolved silica were not related to floc size based on Flocculation Index (FI) and data analysis. Breakage and reformation results indicated that when using combination of PDADMAC and high dosage of AP410 or MagnaFloc156, reformation of flocs occurred. However, in dual flocculation using combination of PDADMAC with T204, low-dosage AP410, and low-dosage MagnaFloc156 did not show any reformation of flocs.

Abstract I Acknowledgement II Table of Content III List of Figures V List of Tables VIII Chapter 1 Introduction 1.1. Background 1 1.2. Objectives 3 Chapter 2 Literature Review 2.1. Chemical Mechanical Polishing 4 2.1.1. Development of CMP 4 2.1.2. CMP Hardware 5 2.1.3. Oxide Slurries 6 2.1.4. Post CMP Clean 7 2.2. CMP Wastewater 8 2.2.1. Source of CMP Wastewater 8 2.2.2. CMP Wastewater Quality 8 2.3. Flocculation 10 2.3.1. Single Flocculation 10 2.3.2. Dual Flocculation 14 2.3.3. Breakage and Reformation 16 2.4. Photometric Dispersion Analyser 17 Chapter 3 Materials and Methods 3.1. Source of CMP Wastewater 20 3.2. Chemicals 20 3.3. Equipments and Instruments 20 3.4. Experiment Procedures 22 3.5. Analysis Procedures 23 3.5.1. Turbidity 23 3.5.2. Alkalinity 24 3.5.3. Conductivity 24 3.5.4. Zeta Potential 24 3.5.5. Total Solid and Total Suspended Solid 25 3.5.6. Dissolved Silica 25 3.5.7. Particle Size Distribution 25 3.5.8. Energy Dispersion X-Ray Spectroscopy (EDS) 25 Chapter 4 Results and Discussions 4.1. Characteristics of CMP Wastewater 26 4.2. Single Flocculation 30 4.3. Dual Flocculation 41 4.4. Breakage and Reformation 66 Chapter 5 Conclusions and Suggestions 72 References 73

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