簡易檢索 / 詳目顯示

研究生: 羅孟竹
Meng-Chu Lo
論文名稱: 鐵鈦複合載氧體應用於化學迴圈燃燒與產氫之探討
Composite Fe-Ti Based Oxygen Carrier for Chemical Looping Combustion and Hydrogen Generation
指導教授: 顧洋
Young Ku
口試委員: 曾迪華
Dyi-Hwa Tseng
蔣本基
Pen-Chi Chiang
郭俞麟
Yu-Lin, Joseph, Kuo
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2014
畢業學年度: 102
語文別: 英文
論文頁數: 174
中文關鍵詞: 化學迴圈燃燒載氧體鈦鐵礦澱粉含量密度產氫
外文關鍵詞: ilmenite, starch content
相關次數: 點閱:166下載:2
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報
  • 本研究之主要目的為篩選出適合用於化學迴圈產氫之合成鐵-鈦系複合載氧體。為了製備出具有高機械強度之複合載氧體,分別將合成的鐵鈦與氧化鋁、氧化鎂或二氧化鋯混合,並利用壓錠方式製備成錠材,不僅增強了機械強度且錠材的形狀也易於觀察反應前後的表面結構。本研究為了增加鐵鈦鋁複合載氧體之反應性,對於添加不同比例的澱粉含量做了探討,實驗結果顯示,隨著澱粉含量增加,鐵鈦鋁複合載氧體之轉化率也會逐漸上升。此外,為了要使鐵-鈦系複合載氧體的機械強度增加,不同的燒結溫度及不同的錠材密度也做了研究,當鐵鈦鋁及鐵鈦鎂複合載氧體之鍛燒溫度為1200oC,在反應前及經過10圈的氧化還原操作後,皆具有相當不錯的反應性及機械強度;此外,鐵鈦鋯複合載氧體鍛燒溫度為1200oC及經過10圈的氧化還原操作後,在錠材之表面明顯地發現裂縫,此結果會造成機械強度的下降,根據此實驗結果,鐵鈦鋯複合載氧體並不適合用於化學迴圈上。
    本研究在固定床反應器之產氫條件中,對水蒸氣的流量及載氣做了探討,實驗結果顯示,當水蒸氣的流量為每分4mmol時,可以穩定的產氫30分鐘; 改變水蒸氣的載氣流量,對於產氫的速率並沒有太大的影響。在固定床反應系統中,在400到1000oC的操作溫度下亦藉由通入水蒸氣以氣化鐵-鈦系複合載氧體(鐵鈦、鐵鈦鋁、鐵鈦鎂及鐵鈦鋯),同時使水蒸氣還原產氫,在30分鐘的產氫時間內,每50克鐵-鈦系複合載氧體在900oC的操作溫度下,皆能夠穩定的達到約64mmol的產氫量。


    This study had focused on screening the suitable oxygen carriers for the applications of CLC and CLHG process, using synthetic ilmenite (Fe2O3/TiO2) oxygen carrier supported by Al2O3, MgO or ZrO2 based metal oxide. In order to increase the mechanical strength of Fe-Ti based oxygen carrier after multi-redox cycles. The synthetic ilmenite were prepared with Al2O3, MgO or TiO2 as inert support with mass ratio of 70/10/20 by mechanical mixing and pelletized by tablet machine, respectively. And the pellet was facilitated observation of the surface structure of calcined and after 10 redox cycle.
    For increasing the reactivity of FAT721 pellet, the different starch content was added to pellet. It revealed that the conversion was increased with increasing starch content of FAT721 pellet. Besides, in order to increasing the mechanical strength of FAT721-S10, FMT721-S10 and FZT721-S10 pellet, the different sintering temperature and apparent density of pellet was investigated. The results showed that FAT721-S10 and FMT721-S10 sintered at 1200oC had proper mechanical strength and good reactivity of calcined and after 10 redox cycle. However, FZT721-S10 pellet sintered at 1200oC had low mechanical strength after 10 redox cycle. It revealed very clear cracks were found on the surface. As the results, FZT721-S10 was not a suitable condition for preparation of oxygen carriers.
    It revealed that the experiment conducted at inlet flow rate of carrying gas from 50 to 500 ml/min were insignificantly effect on the amount of H2 production in fixed bed reactor. Furthermore, the inlet steam flow rate of 4 mmol/min was a suitable condition for hydrogen generation by CLHG process in this study.
    Hydrogen generation was demonstrated to be feasible by steam oxidation with reduced FT73-S0, FAT721-S10, FAT7212-S10, FMT721-S10, FMT7212-S10 and FZT721-S10 oxygen carrier was by steam oxidation in varied temperature from 400-1000oC in the fixed bed reactor. Also, carriers of FAT7212-S10 and FMT7212-S10 had showed the high yield of hydrogen generation by steam oxidation with reduced oxygen carriers for experiments conducted at 900°C. As the above results, it could be summarized that FAT7212-S10 and FMT7212-S10 pellet has proper reactivity and has good H2 production at 900oC. Oxidization of FAT7212-S10 and FMT7212-S10 with steam in fixed bed reactor system at 900oC generated about 64 mmol/50g hydrogen gases every 30 min.

    Chinese Abstract I English Abstract III Acknowledgment V Table of Content VIII List of Figures XII List of Tables XX List of Symbols XXIII Chapter 1 Introduction 1 1.1 Background 1 1.2 Objectives and Scope 3 Chapter 2 Literature Review 5 2.1 Chemical Looping Combustion (CLC) 5 2.1.1 Chemical Looping Hydrogen Generation (CLHG) 8 2.1.2 Steam Reforming Integrated with Chemical Looping Combustion (SR-CLC) 13 2.2 Selection and Performance of Oxygen Carrier 18 2.2.1 Ilmenite Based of Oxygen Carriers 18 2.2.2 Fe-Based Oxygen Carriers with MgO as a Support Material 21 2.2.3 Fe-Based Oxygen Carriers with Al2O3 as a Support Material 23 2.2.4 Fe-Based Oxygen Carriers with ZrO2 as a Support Material 25 2.3 Mixed oxides as oxygen carrier 27 2.4 Sintering, Mechanical Strength and Attrition 29 2.5 Oxygen Carrier Capacity 36 Chapter 3 Experimental Apparatus and Procedures 41 3.1 Chemicals 41 3.2 Apparatus and Instruments 42 3.3 Experimental Procedures 43 3.3.1 Experimental Framework 43 3.3.2 Preparation of Fe-Ti based Oxygen Carriers with Different Supports 47 3.3.3 TGA Experiments of Reactivity of Oxygen Carriers 48 3.3.4 Fixed Bed Reactor Experiment of Exhaust Gases Analysis 51 3.4 Characterization Analysis 54 Chapter 4 Results and Discussion 60 4.1 Background Experiments 61 4.1.1 TGA Analysis of Starch 61 4.1.2 TGA Analysis of Composite Fe2O3/TiO2 62 4.2 Reactivity and Characterization of Fe2O3 oxygen carrier supported by mixed supports in CLP 71 4.2.1 Effect of Supports Ratio 71 4.2.2 Effect of Starch content 77 4.2.3 Effect of Pellet Density 80 4.2.4 Effect of Sintering Temperature of FAT721-S10 82 4.2.5 Effect of Sintering Temperature of FMT721-S10 88 4.2.6 Effect of Sintering Temperature of FZT721-S10 92 4.3 Crush strength and attrition 97 4.4 Effect of the Fuel Reactor Temperature in Fixed Bed Reactor 101 4.5 H2 Production in a Fixed Bed Reactor 111 4.5.1 Effect of Steam Flow Rate and Flow Rate of Carrying Gas 111 4.5.2 Effect of Reaction Temperature 113 Chapter 5 Conclusions and Recommendations 128 Reference 133 Appendix 143

    Abad, A., Mattisson, T., Lyngfelt, A. and Johansson, M., “The Use of Iron Oxide as Oxygen Carrier in a Chemical Looping Reactor,” Fuel, Vol. 86, pp. 1021-1035 (2007).

    Adanez, J., De Diego, L.F., Garcia-Labiano, F., Gayan, P., Abad, A. and Palacios, J.M., “Selection of Oxygen Carriers for Chemical Looping Combustion,” Energy Fuels, Vol. 18, pp.371-377 (2004).

    Adanez, J., Garcia-Labiano, F., De Diego, L.F., Gayan, P., Celaya, J. and Abad, A. “Nickel-Copper Oxygen Carriers to Reach Zero CO and H2 Emissions in Chemical Looping Combustion,” Ind. Eng. Chem. Res., Vol. 45, pp.2617-2625 (2006).

    Adanez, J., Cuadrat, A.,Abad, A., Gayan, P., Diego, L.F.D., Garcia-Labiano, F. “Ilmenite Activation during Consecutive Redox Cycles in Chemical Looping Combustion,” Energy Fuels, Vol. 24, pp.1402-1413 (2010).

    Adanez, J., Abad, A., Garcia-Labiano, F., Gayan, P. and De Diego, L.F., “Progress in Chemical Looping Combustion and Reforming Technologies,” Prog. Energy Combust. Sci., Vol. 38, pp.215-282 (2012).

    Adanez-Rubio, I., Arjmand, M., Leion, H., Gayan, P., Abad, A., Mattisson, T. and Lyngfelt, A., “Investigation of Combined Supports for Cu Based Oxygen Carriers for Chemical Looping with Oxygen Uncoupling (CLOU),” Energy Fuels, Vol. 27, pp. 3918-3927 (2013).

    Azis, M.M., Jerndal, E., Leion, H., Mattisson, T. and Lyngfelt, A. “On the Evaluation of Synthetic and Natural Ilmenite using Syngas as fuel in Chemical Looping Combustion (CLC),” Chem. Eng. Res. Des., Vol. 88, pp. 1505-1514 (2010).

    Baek, J.I., Ryu, J., Lee, J.B., Eom, T.H., Kim,K.H., Yang, S.R. and Ryu, C.K. “Highly Attrition Resistant Oxygen Carrier for Chemical Looping Combustion,” Energy Procedia, Vol. 4, pp. 349-355 (2011).

    Chen, S., Shi, Q., Xue, Z., Sun, X. and Xiang, W. “Experimental Investigation of Chemical Looping Hydrogen Generation using Al2O3 or TiO2 supported Iron Oxides in a Batch Fluidized Bed,” Int. J. Hydrogen Energy, Vol. 36, pp.8915-8926 (2011).

    Chiesa, P., Lozza, G., Malandrino, A., Romano, M. and Piccolo, V. “Three Reactors Chemical Looping Process for Hydrogen Production,” Int. J. Hydrogen Energy, Vol. 33, pp.2233-2245 (2008).

    Cho , P., Mattisson, T. and Lyngfelt , A. “ Defluidization Conditions for a Fluidized Bed of Iron Oxide , Nickel Oxide , and Manganese Oxide Containing Oxygen Carriers for Chemical Looping Combustion, ” Ind. Eng. Chem. Res., Vol. 45, pp.968-977 (2006).

    Cilliers, C., “Oxygen Carrying Particle Characterization in Lignocellulosic Fueled Chemical Looping,” Master Dissertation of Ohio State University, Columbus, Ohio, USA (2013).

    Cuadrat, A., Abad, A.,Garcia-Labiano, F., (...),De Diego, L.F., Adanez, J. “Ilmenite as Oxygen Carrier in a Chemical Looping Combustion system with coal,” Energy Procedia, Vol. 4, pp.362-369 (2011).

    Fan, L., Li, F. and Ramkumar, S. “Utilization of Chemical Looping Strategy in Coal Gasification Processes,” Particuology., Vol. 6, pp. 131-142 (2008).

    Fan, L.S., “Chemical Looping System for Fossil Energy Conversions,” John Wiley & Sons, Inc., New York U.S., (2010).

    Galinsky, N.L., Huang, Y., Shafiefarhood, A. and Li, F., “Iron Oxide with Facilitated O2- Transport for Facile Fuel Oxidation and CO2 Capture in a Chemical Looping Scheme,” ACS Sustainable Chem. Eng., Vol. 1, pp. 364-373 (2013).

    Hacker, V., Faleschini, G., Fuchs, H., Fankhauser, R., Simader, G., Ghaemi, M.,Spreitz, B. and Friedrich, K. “Usage of Biomass Gas for Fuel Cells by the SIR Process,” J. Power Sources, Vol. 71, pp. 226-230 (1998).

    Ishida, M. and Jin, H., “A New Advanced Power Generation System using Chemical Looping Combustion,” Energy, Vol. 19, pp. 415-422 (1994).

    Ishida, M., Takeshita, K., Suzuki, K. and Ohba, T., “Application of Fe2O3-Al2O3 Composite Particles as Solid Looping Material of the Chemical Loop Combustor,” Energy Fuels, Vol. 19, pp. 2514-2518 (2005).

    Jin, H., Okamoto, T. and Ishida, M. “Development of a Novel Chemical Looping Combustion: Synthesis of a Solid Looping Material of NiO/NiAl2O4,” Ind. Eng. Chem. Res., Vol. 38, pp.126-132 (1999).

    Johansson, M., Mattisson, T. and Lyngfelt, A. “Investigation of Fe2O3 with MgAl2O4 for Chemical Looping Combustion,” Ind. Eng. Chem. Res., Vol. 43, pp.6978-6987 (2004).

    Kierzkowska, A.M., Bohn, C.D., Scott, S.A., Cleeton, J.P., Dennis, J.S. and Muller, C.R., “Development of Iron Oxide Carriers for Chemical Looping Combustion using Sol-Gel,” Ind. Eng. Chem. Res., Vol. 49, pp. 5383-5391 (2010).

    Kolbitsch, P., Proll, T., Bolhar-Nordenkampf, J. and Hofbauer, H., “Design of a Chemical Looping Combustor using a Dual Circulating Fluidized Bed Reactor System,” Chem. Eng. Technol., Vol. 32, pp. 398-403 (2009).

    Ku, Y., Chiu, P.C., Wu, H.C., Tseng, Y.H. and Kuo, Y.L., “Researches of Chemical Looping Technology in NTUST,” CCSU., Taipei Taiwan (2012).

    Ku, Y., Liu, Y.C., Chiu, P.C., Kuo, Y.L. and Tseng, Y.H. “Mechanism of Fe2TiO5 as Oxygen Carrier for Chemical Looping Process and Evaluation for Hydrogen Generation,” Ceramics International, Vol. 40, pp.4599-4605 (2014).

    Lane H. “Process for the Production of Hydrogen,” U.S. Pat., No. 1078686, issued (1913).
    Lewis, K.W., Gilliland, E.R. and Sweeney, M.P., “Gasification of Carbon Metal Oxides in a Fluidized Powder Bed,” Chem. Eng. Prog., Vol. 47, pp. 251-256 (1951).

    Li, F., Kim, H.R., Sridhar, D., Wang, F., Zeng, L., Chen, J. and Fan, L.S. “Syngas Chemical Looping Gasification Process: Oxygen Carrier Particle Selection and Performance,” Energy Fuels., Vol. 23, pp.4182-4189 (2009).

    Lorente, E., Pena, J.A. and Herguido, J. “Kinetic Study of the Redox Process for Separating and Storing Hydrogen: Oxidation Stage and Ageing of Solid,” Int. J. Hydrogen Energy, Vol. 33, pp.615-626 (2008).

    Lyngfelt, A., Leckner, B. and Mattisson, T., “A Fluidized Bed Combustion Process with Inherent CO2 Separation; Application of Chemical Looping Combustion,” Chem. Eng. Sci., Vol. 56, pp. 3101-3113 (2001).

    Mattisson, T., Lyngfelt, A. and Cho, P. “The use of Iron Oxide as an Oxygen Carrier in Chemical Looping Combustion of Methane with Inherent Separation of CO2,” Fuel, Vol. 80, pp. 1953-1962 (2001).

    Mattisson, T., Johansson, M. and Lyngfelt, A. “Multicycle Reduction and Oxidation of Iron Oxide Particles-Application to Chemical Looping Combustion,” Energy Fuels, Vol. 18, pp. 628-637 (2004).

    Mattisson, T., Johansson, M., Jerndal, E. and Lyngfelt, A. “The Reaction of NiO/NiAl2O4 Particles with Alternating Methane and Oxygen.,” Proc of the Clearwater Clean Coal Conf., (2006).

    Mattisson, T., Johansson, M. and Lyngfelt, A. “CO2 Capture from Coal Combustion using Chemical Looping Combustion Reactivity Investigation of Fe, Ni and Mn based Oxygen Carriers using Syngas,” Can. J. Chem. Eng., Vol. 86, pp. 756-767 (2008).

    Mayer, F., Bidwe, A.R., Schopf, A., Taheri, K., Zieba, M. and Scheffknecht, G. “Comparison of a New Micaceous Iron Oxide and Ilmenite as Oxygen Carrier for Chemical Looping Combustion with Respect to Syngas Conversion,” Appl. Energy, Vol. 113, pp.1863-1868 (2014).

    Mendiara, T., Izquierdo, M.T., Abad, A., Diego, L.F.D., Garcia-Labiano, F., Gayan, P., Adanez, J. “Release of pollutant components in CLC of lignite,” Int. J. Greenhouse Gas Control, Vol. 22, pp.15-24 (2014).

    Messerschmitt A. “Process for Producing Hydrogen,” U.S. Pat., No. 971206, issued (1910).

    Nascente, P.A.P. and De Souza, D.P.F. “XPS Characterisation of Ceria-Stabilised Zirconia Doped with Iron Oxide,” Appl. Surf. Sci., Vol. 144-145, pp. 228-232 (1999).

    Occhiuzzi, M., Cordischi, D. and Dragone, R. “Manganese Ions in the Monoclinic, Tetragonal and Cubic Phases of Zirconia: an XRD and EPR Study,” Phys. Chem. Chem. Phys., Vol. 5, pp.4938-4945 (2003).
    Ortiz, M., Gayan, P., de-Diego, L.F., Garcia-Labiano, F., Abad, A., Pans, M.A. and J. Adanez, “Hydrogen Production with CO2 Capture by Coupling Steam Reforming of Methane and Chemical Looping Combustion (SR-CLC) Use of an Iron-Based Waste Product as Oxygen Carrier Using a PSA Off-Gas as Fuel,” J. Power Sources, Vol. 196, pp.4370-4381 (2011).

    Pour, N.M., “Production and Examination of Oxygen Carrier Materials based on Different Manganese Ores with addition of Calcium Hydroxide or Iron Oxide in Chemical Looping Combustion,” Master Dissertation of Chalmers University of Technology, Goteborg Sweden (2013).

    Prieto, M.d.C., Gallardo Amores, J.M., Sanchez Escribano, V. and Busca, G. “Characterization of Copreciptated Fe2O3-Al2O3 Powders,” J. Mater. Chem., Vol. 4, pp. 1123-1130 (1994).

    Qin, W., Wang, Y., Dong, C., Zhang, J., Chen, Q. and Yang, Y., “The Synergetic Effect of Metal Oxide Support on Fe2O3 for Chemical Looping Combustion: A Theoretical Study,” Appl. Surf. Sci., Vol. 282, pp. 718-723 (2013).

    Rahaman, M.N., “Sintering of Ceramivs,” SRC Press, Boca Raton, 45-176 (2008).

    Ray, Y.C., Jiang, T.S. and Wen, C.Y., “Particle Attrition Phenomena in a Fluidized Bed,” Powder Technol., Vol. 49, pp. 193-206 (1987).

    Ryden, M. and Lyngfelt, A. “Using Steam Reforming to Produce Hydrogen with Carbon Dioxide Capture by Chemical Looping Combustion,” Int. J. Hydrogen Energy, Vol. 31, pp. 1271-1283 (2006).

    Ryden, M., Johansson, M., Lyngfelt, A. and Mattisson, T., “NiO Supported on Mg-ZrO2 as Oxygen Carrier for Chemical Looping Combustion and Chemical Looping Reforming,” Energy Environ. Sci., Vol. 2, pp. 970-981 (2009).

    Siriwardane, R.V., Ksepko, E., Tian, H., Poston, J., Simonyi, T. and Sciazko, M. “Interaction of Iron-Copper Mixed Metal Oxide Oxygen Carriers with Simulated Synthesis Gas Derived from Steam Gasification of Coal,” Appl. Energy, Vol. 107, pp. 111-123 (2013).

    Siriwardane, R.V. and Miller, D.D. “Regenerable MgO Promoted Metal Oxide Oxygen Carriers for Chemical Looping Combustion,” U.S. Pat., No. US20130316292 A1,Vol. 5, issued (2013).

    Sim, C.Y., “Particle Characterisation in Chemical Looping Combustion with Solid Fuels,” Master Dissertation of Sheffield University, Sheffield, South Yorkshire, England, UK (2013).

    Sun, Y., “Syngas Chemical Looping: Influence of Supports on Oxygen Carrier Performance,” Master Dissertation of Ohio State University, Columbus, Ohio, USA (2011).

    Son, S.R., Go, K.S. and Kim, S.D. “Thermogravimetric Analysis of Copper Oxide for Chemical Looping Hydrogen Generation,” Ind. Eng. Chem. Res., Vol. 48, pp.380-387 (2009).

    Son, S.R. and Kim, S.D. “Chemical Looping Combustion with NiO and Fe2O3 in a Thermobalance and Circulating Fluidized Bed Reactor with Double Loops,” Ind. Eng. Chem. Res., Vol. 45, pp.2689-2696 (2006).

    Thaler, M. and Hacker, V. “Storage and Separation of Hydrogen with the Metal Steam Process,” Int. J. Hydrogen Energy.,Vol. 34, pp.230-231 (2005).

    Urasaki, K., Sekine, Y., Tanimoto, N., Tamura, E., Kikuchi, E., and Matsukata, M. “Effect of a Small Amount of Zirconia Additive on the Activity and Stability of Iron Oxide during Repeated Redox Cycles,” Chem. Lett.,Vol. 37, pp.2800-2806(2012).

    Yang, J.B., Cai, N.S. and Li, Z.-S. “Hydrogen Production from the Steam Iron Process with Direct Reduction of Iron Oxide by Chemical Looping Combustion of Coal Char,” Energy Fuels, Vol. 22, pp.2570-2579 (2008).

    Yang, Z., Sciazko, M. and Babinski, P. “Preparation and Formation Mechanism of Levoglucosan from Starch using a Tubular Furnace Pyrolysis Reactor,” Appl. Energy, Vol. 115, pp.374-383 (2014).

    Yeh, T.M. “Syngas Chemical Looping: Particle Production Scale Up and Kinetics Investigation,” Master Dissertation of Ohio State University, Columbus, Ohio, USA (2011).

    Wu, Y.Q. “The Fabrications of Polymer Blend with Pseudo Thermoplastic Starch/ Polyvinyl Alcohol,” Master Dissertation of Feng Chia University, Taiwan, (2008).

    Zhao, Y. and Shadman, F. “Kinetics and Mechanism of Ilmenite Reduction with Carbon Monoxide,” AlChE J., Vol. 36, pp.1433-1438 (1990).

    QR CODE