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研究生: 劉志鵬
Chih-Peng Liu
論文名稱: 共押出複合薄膜之聲學研究
The study of Co-extruded composite film effect on Acoustic Properties
指導教授: 邱顯堂
Hsien-Tang Chiu
口試委員: 游進陽
NONE
邱智瑋
Chih-Wei Chiu
呂政錡
NONE
江宗穎
NONE
學位類別: 碩士
Master
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 87
中文關鍵詞: 揚聲器振膜三軸共押出剛性楊氏係數
外文關鍵詞: micro-speakers, diaphragm, triaxial co-extrusion, rigidity, Young modulus
相關次數: 點閱:231下載:1
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本研究的目標是利用三軸共押出機之加工製程,開發出具有適當剛性、聲學效果的複合薄膜,並探討不同之單層、三層薄膜結構對聲學效果之影響。
實驗上先分別測定各塑膠粒之性質,通過熱重損失(TGA)、示差掃描量熱(DSC)、熔流指數(MFI)及迴轉式流變儀(MCR)等分析,測定各材料之特性,而後參考各材料之玻璃轉移點(Tg)、熔點(Tm)、MI值及黏度,進而歸納出最合適之加工參數,最後透過三軸共押出機來製作單層薄膜、三層複合薄膜。
一般圓形微型揚聲器的聲膜組成是由中間的剛性薄膜和周圍的軟性材料組合的,實驗中以共押出方式製造外層為剛性材料-聚對苯二甲酸乙二酯-1,4-環己烷二甲醇酯(PETG),內層為彈性材料-乙烯醋酸乙烯酯(EVA)或熱塑性聚氨酯(TPU)之三層複合薄膜,通常微型揚聲器振膜總厚度為90~100μm,製作的薄膜以此厚度為參考,實驗中我們將設計各層厚度不同比例之三層複合膜,測試原本各材料之單層膜和不同厚度結構的三層複合膜之材料剛性,以這些薄膜製成中間振膜和外圍懸邊,再組成各式的揚聲器,探討薄膜各層比例、材料剛性和聲學效果之相互關係。


The study objective is by using the thraxial co-extrusion process develop the composite film, that own the appropriate rigidity for acoustics effect. Then, we investigate the difference on the acoustics effect between one single-layer and three-layer film structure.
First , every kind of plastic pellet was analyzed by thermogravimetric analysis(TGA) , differential scanning calorimetry(DSC) , melt flow index tester(MFI) , and modular compact rheometer (MCR) to measure the heat characteristic of these materials. Then reference the glass transition temperature(Tg), melting temperature (Tm) , MI value and viscosity of these materials to sum up the most appropriate processing parameters .Finally , through the co-extrusion machine to produce single-layer film and three layer composite film.
Generally, the acoustic diaphragm of one circle micro-speaker is composed of intermediate rigid film and surrounding soft material. In this experiment, we use co-extrusion measure to produce the three-layer film, which combine with the outer layer : rigid material - polyethylene terephthalate, cyclohexane-1,4-dimethylene terephthalate (PETG), and inner layer : an elastic material - ethylene vinyl acetate (EVA) or thermoplastic polyurethane ( TPU). Usually, the micro-speaker total thickness is 90 ~ 100 μm, as the reference thickness. In the experiment, we will design different film with different thickness ratio in each layer. Then, test the material rigid of these single-layer films and three-layer composite film, composited with different thickness and materials. In addition, these films are made of the intermediate diaphragm and the peripheral surround, then composite of various types of speakers to discuss the relationship between the ratio of the film layers, the rigidity of materials and the acoustic effects.

摘要I AbstractII 致謝III 目錄IV 圖目錄VI 表目錄VIII 第一章 緒論1 1.1前言1 1.2研究動機1 參考文獻2 第二章 文獻回顧3 2.1聚對苯二甲酸乙二醇酯-1,4-環己烷二甲醇酯3 2.2熱塑性聚氨酯4 2.3乙烯-醋酸乙烯酯5 2.4聲學基本原理6 2.5揚聲器之介紹9 2.5.1揚聲器作用原理9 2.5.2揚聲器種類10 2.5.3揚聲器內部結構13 2.5.4評估項目17 2.6薄膜加工技術20 2.6.1押出流延法20 2.6.2押出吹膜法21 2.6.3溶液延流法22 2.6.4多層薄膜技術23 參考文獻26 第三章 實驗材料、儀器與方法29 3.1實驗材料29 3.2實驗儀器29 3.3實驗架構31 3.4實驗方法32 3.4.1熱性質分析32 3.4.2物理性質分析34 3.4.3形態學分析36 3.4.4加工實驗37 3.4.5聲學分析39 第四章 結果與討論41 4.1原料鑑定41 4.1.1熱性質分析41 4.1.2流變性質分析46 4.1.3加工溫度與參數之探討50 4.2薄膜分析55 4.2.1斷面結構觀測55 4.2.2物理性質測試56 4.2.3熱動態機械分析65 4.3聲學性質分析70 4.3.1材料剛性70 4.3.2 振膜材料之變化70 4.3.3懸邊材料之變化73 第五章 結論77 未來方向78

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