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研究生: 洪楷勛
Kai-shiun Hung
論文名稱: 使用實體模型系統進行五軸NC加工路徑後處理之機台模擬
Use of Solid Modeling System to Simulate Machine Motions for Post-Processed 5-axis NC Program
指導教授: 林清安
Ching-an Lin
口試委員: 鄭逸琳
Yih-lin Cheng
謝文賓
Win-bin Shieh
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2013
畢業學年度: 101
語文別: 中文
論文頁數: 77
中文關鍵詞: 五軸NC加工球面雙圓法點資料插補進給率
外文關鍵詞: tool paths, 3D CAD
相關次數: 點閱:144下載:50
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  • NC加工程式後處理的任務是將CAM軟體所產生的刀具路徑資料轉換成特定的五軸工具機進行加工時所需的NC加工程式碼。本論文主旨在使用3D實體模型來模擬五軸NC加工路徑後處理所產生的加工程式,研究事項包括:刀具路徑的座標轉換、刀具路徑不平順的修正及進給率的計算,其中座標轉換係採用球面雙圓法,刀具路徑不平順的問題是採用點資料插補的方式來解決,而進給率的計算則採用高速四軸NC加工之可變進給率的概念,最後將球面雙圓法、點資料插補及進給率進行整合,再透過3D實體模型模擬,就可以清楚的呈現五軸工具機後處理的運動情形。


    The task of post-processing for a NC machining program is to convert cutter location data generated by CAM software into specific numerical control data as required by a 5-axis NC machine tool for the machining process. The purpose of this study is to use a 3D solid model to simulate the machining program generated in post-processing of 5-axis NC machining. Research issues include coordinate transformations of cutter paths, correction of unsmooth cutter paths, and calculation of appropriate feed rates for 5-axis machining. Wherein, a spherical two-circle method is adopted for coordinate transformations, an interpolation method is used to solve the unsmooth cutter path problem, and a variable feed rate concept used in high-speed 4-axis NC machining is adopted in calculating feed rates. Finally, the spherical two-circle method, the interpolation method and feed rate calculation are integrated, and through the simulation of tool paths using a 3D solid modeling system, the post-processing operations of a 5-axis machine tool are clearly presented.

    中文摘要 I ABSTRACT II 誌謝 III 目錄 IV 圖目錄 VI 第一章緒論 1 1.1 研究背景與動機 1 1.2 研究目的與方法 1 1.3 論文架構 2 第二章文獻探討 3 2.1 五軸加工的座標轉換 3 2.2 CL刀具路徑之平滑化處理 5 2.3 文獻回顧之心得 6 第三章 五軸NC之座標轉換及點資料插補介紹 7 3.1 五軸NC之座標轉換 7 3.2 點資料插補 14 3.2.1 刀軸向量與CL內插點 15 3.2.2 由Mathematica取得內插點 16 第四章 正交型五軸後處理之實務模擬 18 4.1 工具機之3D CAD模型 18 4.2 產生五軸加工路徑模擬所需之資料 23 4.2.1 產生CL Data 23 4.2.2 CL Data轉NC Data 24 4.2.3 利用進給率計算時間 24 4.3 進行五軸加工路徑模擬 28 4.3.1 工具機一 29 4.3.2 工具機二 39 第五章 非正交型五軸後處理之實務模擬 50 5.1 TUTV通用型 50 5.2 加工點向量的探討 53 5.3 轉換點參數的計算 55 5.4 關係式內容說明 58 5.5 TUTV模擬結果探討 60 第六章 結論與未來研究方向 62 6.1 結論 62 6.2 未來研究方向 63 參考文獻 64 附錄 66

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