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研究生: 詹傑凱
Chieh-kai Chan
論文名稱: 軟性印刷電路板外觀瑕疵檢測系統之開發
Development of an Inspection System for the Appearance Defects of Flexible Printed Circuit Boards
指導教授: 鄧昭瑞
Geo-Ry Tang
口試委員: 修芳仲
Fang-Jung Shiou
何清華
Ching-Hwa Ho
黃文正
Wen-Jeng Huang
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 中文
論文頁數: 82
中文關鍵詞: 軟性電路板軟板瑕疵檢測影像處理
外文關鍵詞: flexible printed circuit boards, FPC, defects detection, image processing
相關次數: 點閱:238下載:3
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本文探討軟性電路板之外觀檢測系統之研發。此系統硬體採用真空吸器盤來放置軟板,並使用一組數位影像擷取模組和雙軸線性馬達平台整合成單一機台。至於軟體的部分主要包含特徵樣板的訓練和瑕疵檢測兩大部分。其中特徵樣板的訓練是先由操作員進行標準物件特徵的框選,系統將自動統計框選範圍內像素值的分佈,並根據統計結果計算出分辨金面、印刷層、沖孔區和全物件四種特徵樣板所需的二值化門檻值。當系統進行瑕疵檢測時,是先依據特徵樣板影像上的顆粒資訊對待測物影像進行自動定位框選,繼而對框選邊界進行邊線的偵測和調整。最後檢測出金面、文字、印刷線段和沖孔區等四類瑕疵提出完整的報告。


This work develops an inspection system for the appearance defects of flexible printed circuit boards, FPC. The hardware of the system includes a vacuumplate, a CMOS camera and a platform driven by linear motors. The software developed has two parts, which are template training and defect inspection. In the training process, the operator needs to specify the locations of features on the images of golden samples. The system then evaluates the distribution of pixel values of different features and finds out the necessary thresholds to create four FPC templates, which are pad, print layer, punching area and entire features. During the inspection, the feature parameters obtained from the previous training step are used to estimate the regions of interest on the specimen images before the system captures the pixels of features through several image process techniques. Finally, the system will report the defects found on the pads, character strings, printed-lines or punching areas.

摘要................... I Abstract ...............II 誌謝....................III 目錄................... IV 圖索引..................VII 表索引..................X 第一章緒論.................................1 1.1 文獻回顧...............................3 1.2研究目的與方法..........................5 1.3 論文架構...............................6 第二章軟板製程與瑕疵.......................7 2.1 軟板材料...............................7 2.2 軟板製程...............................9 2.3 軟板瑕疵..............................14 2.3.1 金面瑕疵............................14 2.3.2 文字瑕疵............................15 2.3.3 加工不良............................15 2.3.4 沖型不良............................16 2.3.5系統檢測的瑕疵.......................17 第三章系統架構 ...........................18 3.1影像擷取模組...........................18 3.3運動平台模組...........................22 3.4軟體控制模組...........................26 V 第四章 研究方法 ..........................27 4.1 系統校正..............................27 4.2樣板訓練...............................28 4.2.1全物件樣板...........................32 4.2.2沖孔樣板.............................34 4.2.3印刷層樣板...........................37 4.2.4金面樣板.............................42 4.3檢測方法...............................44 4.3.1金面檢測.............................46 4.3.2 印刷區檢測..........................56 4.3.3 沖型不良檢測........................62 4.4實驗結果...............................64 第五章結論與未來展望......................65 附件......................................67 表一、AISYS ALTAIR U1000C彩色攝影機.......67 表二、定倍率非遠心鏡頭....................68 表三、測試光源規格........................69 高週波環形光LSTR series ..................69 類同軸光IFV-C70DW.........................70 低角度環形光..............................71 半球籠罩型光源IDD-T80W ...................71 表四、真空產生器CV-15HS...................72 表五、線性馬達平台........................73 表六、運動控制卡..........................74 表七、運動整合端子台......................74 VI 表八、光學尺..............................75 表九、光遮斷器............................75 表十、平台精準度的校驗....................76 參考文獻..................................77 作者簡介..................................82

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