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研究生: 葉俊龍
JUN-LONG YEH
論文名稱: 二氧化矽填充劑對丁腈黑煙膠影響效應之研究
The Effect of silicon dioxide filler on Physical Properties of NBR/Carbon Black
指導教授: 邱顯堂
Hsien-Tang Chiu
口試委員: 邱士軒
Shih-Hsuan Chiu
吳昌謀
Chang-Mou Wu
學位類別: 碩士
Master
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2017
畢業學年度: 105
語文別: 中文
論文頁數: 65
中文關鍵詞: 丁腈橡膠碳黑二氧化矽
外文關鍵詞: Nitrile Butadiene Rubber, Carbon Black, Silicon Dioxide
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丁腈橡膠(NBR)具有高極性、耐磨性、耐酸、鹼性、耐熱性、粘接力強。然而,丁腈橡膠最大特點在於其耐油性極佳,廣泛用於制各種耐油橡膠制品、耐油墊圈、墊片、套管、軟包裝、軟膠管、印染膠輥、電纜膠材料等,在汽車、航空、石油、複印等行業中成爲必不可少的彈性材料。碳黑為多重功能之強化材料,廣泛地使用於橡膠材料,形成功能性複合橡膠。由於二氧化矽具有較高的表面活性,與碳黑相比其粒子更細,比表面積更大能增強固態體系的內聚力,可作為橡膠補強劑與橡膠混合後,能提升膠料之拉伸強度、彈性及透明效果。
本研究將探討NBR常用的硫磺架橋系統用以不同比例碳黑/SiO2填充,以及探討碳黑/SiO2比例對架橋速度的影響,熱壓成型後,測試其試片基本物性,以老化試驗探討隨著的碳黑/SiO2比例不同對於耐老化程度的影響。
結果顯示最佳之二氧化矽為添加量20至30phr(總量60phr)並用的NBR複合填充體系,其硫化速度快且加工安全性好,且耐老化程度與永久壓縮變形率與黑煙體系相當,並有最好的綜合性能。


Nitrile rubber (NBR) has a high polarity, wear resistance, acid, alkali, heat resistance, strong adhesion. However, the most prominent feature of nitrile rubber is its excellent oil resistance, widely used in the system of various oil-resistant rubber products, oil washers, gaskets, casing, flexible packaging, soft hose, printing and dyeing roller, cable plastic materials, , Oil, copy and other industries to become essential elastic material. Carbon black for the multi-function of the strengthening material, widely used in rubber materials, the formation of functional composite rubber. Because the SiO2 has a high surface activity, compared with the carbon black particles smaller, larger surface area can enhance the cohesion of solid-state system can be used as a rubber reinforcing agent mixed with rubber, can Enhance the tensile strength, elasticity and transparency of the compound.
In this study, the sulfur-bridging system commonly used in NBR is used to fill carbon black / SiO2 in different proportions, and the effect of carbon black / SiO2 ratio on the speed of bridge is discussed. After hot pressing, the basic properties of the test piece are tested. The aging test explores the effects of different carbon black / SiO2 ratios on the degree of aging resistance.
The results show that the best silica is an NBR composite filling system with an addition amount of 20 to 30 phr (total 60 phr), which has a fast curing speed and a good processing safety, and the degree of aging resistance and the permanent compression deformation rate are comparable to those of the black smoke system , And have the best overall performance.

摘要 I Abstract IV 誌謝 V 目錄 VII 圖目錄 X 表目錄 XI 第一章 序論 1 1.1前言 1 1.2研究動機與目的 1 第二章 文獻回顧 3 2.1 丁腈橡膠 3 2.1.1生產方式 3 2.1.2結構 6 2.1.3應用 8 2.1.4混摻 10 2.2 碳黑 12 2.3 二氧化矽 14 2.4橡膠硫化概述 16 2.4.1硫化歷程 16 2.4.2交聯鍵類型 17 2.4.3硫化曲線圖 18 第三章 實驗部分 21 3.1實驗架構 21 3.1材料及配方 22 3.1.1 NBR材料及配方 22 3.2試驗方法與步驟 25 3.2.1硫化膠製備 25 3.2.2硫化試驗 26 3.2.3機械特性分析 27 3.2.4熱動態機械分析(Dynamic Mechanical Analysis,DMA) 31 3.2.5熱重量損失分析- Thermal Gravity Analysis (TGA) 32 第四章 結果與討論 39 4.1硫化試驗 39 4.2拉伸強度及伸長率(Stress and Strain) 43 4.2.1老化試驗(Ageing test) 45 4.3 硬度試驗(Hardness) 48 4.3.1摩擦係數 51 4.3.2硬度與μ之相關性 54 4.4.熱動態機械分析(Dynamic Mechanical Analysis,DMA) 55 4.5壓縮永久變形試驗(Compression Set) 57 4.6熱重量損失分析- Thermal Gravity Analysis (TGA) 60 第五章 結論 62 第六章 參考文獻 63

第六章 參考文獻
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