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研究生: 張欽智
Chin-chih Chang
論文名稱: 廣義不完美預防維修與年齡置換策略
Generalized Imperfect Preventive Maintenance and Age-Replacement Policies
指導教授: 徐世輝
Shey-Huei Sheu
口試委員: 王國雄
Kuo-Hsiung Wang
蘇朝墩
Chao-Ton Su
孫智陸
Juh-Luh Sun
林義貴
Yi-Kuei Lin
學位類別: 博士
Doctor
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2009
畢業學年度: 97
語文別: 英文
論文頁數: 105
中文關鍵詞: 預防維修最小修理置換改進因子年齡置換累積修理成本限制
外文關鍵詞: preventive maintenance, minimal repair, replacement, improvement factor, age-replacement, cumulative repair-cost limit
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  • 為延續企業的競爭優勢,業者亟需能符合成本效益、且能隨時保持高性能狀態的作業系統,因此適當的對系統進行預防維修與置換,將可有效的降低成本以及防止故障的發生。本論文將提出兩種廣義的不完美預防維修與年齡置換模型加以分析。
    第一種是探討廣義的定期不完美預防維修模型,本模型將分三個方向加以討論。當系統失效或遭受衝擊時,系統的失效可分成兩種類型,而此時系統進行最小修理或維修,視嚴重情況而定。當經過多次維修週期後,系統即進行置換。第一個方向將考慮實際年齡函數與固定的失效型式機率。第二個方向將採用表現在失效率和有效年齡上的改進因子,且失效型式與衡擊的次數有關。第三個方向則同樣考慮改進因子,但失效型式則與系統的年齡有關。
    另一種是探討在累積修理成本限制下的最佳年齡置換模型。系統遭受到衝擊係遵循非均勻卜瓦松過程,而系統一旦遭受衝擊將產生兩種失效類型。系統進行置換或最小修理,將決定於失效的嚴重程度、所累積修理成本與系統年齡等情況。本研究將考慮失效的型式與衝擊的次數有關。
    針對上述四個模型策略,分別推導出相關的長期每單位成本函數,並探討使成本函數最小化的最佳解存在時之條件。本研究可作為類似系統或產品在訂定維修置換策略時的參考。


    To gain and remain competitive advantage, manufacturers require a cost-effective system for maintaining its production machinery in peak operation condition. Preventive maintenances and replacements enable us to reduce the operating cost and prevent the occurrence of system failure. In this research we propose two categories of generalized imperfect preventive maintenance and age-replacement models.
    The first category is a generalized periodic imperfect preventive maintenance model and is discussed in three directions. As failures or shocks occur, the system experiences two types of failures, and it is maintained or repaired minimally depending on the order of severity. After several maintained periods, the system is replaced. In the first direction, the virtual age function and constant probability of failure types are discussed. Second, the concept of improvement factors in the hazard-rate function and effective age is adopted and the shock number-dependent failure type is considered. Last, we still use improvement factors, whereas the age-dependent failure type is presented.
    The second category is an optimal age-replacement model based on a cumulative repair-cost limit policy. A system is subject to shocks that arrive according to a non-homogeneous Poisson process. As these shocks occur, the system experiences two types of failures, and it is replaced or repaired minimally depending on the order of severity, the accumulated repair cost, and age. In this study, the shock number-dependent failure type is considered.
    For each of the above four models, the unique optimal solution which minimizes the long-run expected cost per unit of time is determined respectively. This research can be a reference for setting maintenance and replacement policies to analogous system and product.

    中文摘要 I 英文摘要 II 誌謝 III 目錄 IV List of Notations VI List of Figures and Tables XIV Chapter 1 Introduction 1 1.1 Background 1 1.2 Literature Review 4 1.3 Subject and Restriction 10 1.4 Research Step and Content 12 Chapter 2 A Generalized Maintenance Policy with Age-Dependent Minimal Repair Cost for a System Subjected to Shocks under Periodic Overhaul 14 2.1 Introduction 14 2.2 The Model 15 2.3 Maintenance Policy 16 2.4 Special Cases 23 Chapter 3 Extended Periodic Imperfect Preventive Maintenance Model of a System Subjected to Shocks 26 3.1 Introduction 26 3.2 General Model 27 3.3 Formulation and Optimization 31 3.4 Special Cases 36 3.5 Numerical Example 38 Chapter 4 An Extended Periodic Imperfect Preventive Maintenance Model with Age-Dependent Failure Type 43 4.1 Introduction 43 4.2 General Model 45 4.3 Formulation and Optimization 48 4.4 Special Cases 53 4.5 Numerical Example 56 Chapter 5 Optimal Age-Replacement Model Based on Cumulative Repair-Cost Limit for a System Subjected to Shocks 61 5.1 Introduction 61 5.2 General Model 63 5.3 Formulation and Optimization 65 5.4 Special Cases 69 5.5 Numerical Example 71 Chapter 6 Conclusions and Suggestions for Future Research 75 6.1 Conclusions 75 6.2 Suggestions for Future Research 76 References 78 Appendix 85 作者簡介 89

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