簡易檢索 / 詳目顯示

研究生: 陳秀秀
Arin Pantisoontorn
論文名稱: 考慮付款-現金-信用付款機制下衰退性產品的生產與預測性維修決
Production and Predictive Maintenance Policies for Deteriorated Products under Advance-cash-credit Payments
指導教授: 曹譽鐘
Yu-Chung Tsao
口試委員: 王孔政
Kung-Jeng Wang
林希偉
Shi-Woei Lin
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2018
畢業學年度: 106
語文別: 英文
論文頁數: 50
中文關鍵詞: 預測性維修預付-現金-信用付款機制信用交易損耗性產品貼現現金流量分析
外文關鍵詞: Predictive maintenance, advance-cash-credit payment, deteriorated product, discounted cash flow analysis, trade credit policy
相關次數: 點閱:353下載:13
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報

在工業4.0的時代,製造商傾向於將預測性維修整合到生產系統中,以最大化機器設備的使用壽命來避免設備中斷所造成的龐大成本。透過使用物聯網的感測器以及數據分析,預測性維修可以在機器設備失控前進行偵測與預測,大幅降低生產停機時間進而降低故障率。此外,預先-現金-信用付款(ACC)的模式已普遍應用於現實世界的商業交易中,以提升在供應鏈成員之間的金流靈活性。此篇研究考慮了一個採用預測性維修的製造商,供應商提供預先現金支付(ACC)給製造商,研究建立在這些狀況下的不完美經濟生產批量模型(EPQ)。此篇研究將製造商的庫存系統建構收益最大化的數學模型,以決定最佳補貨時間與預測性維修投入程度。此模型亦採用了貼現現金流量分析來考量最佳利潤的時間價值,而此最佳利潤對補貨時間與預測性維修量投入程度具有凸性。此模型之效用會透過數值範例與敏感度分析來驗證。最後,根據模型之結果我們能獲取一些管理意涵。


In the era of industry 4.0, manufacturers tend to integrate predictive maintenance into production systems to maximize lifespan of equipment and avoid costly disruptions. Through the use of IoT sensors and data analysis, predictive maintenance can substantially reduce production downtime by detecting and predicting systems before out of control resulting in a lower defective rate. Additionally, advance-cash-credit (ACC) payment scheme is commonly applied in real world business transaction to enhance cash flow flexibility among supply chain members. This paper develops a supplier-manufacturer chain which a predictive maintenance adopting manufacturer receives an ACC payment from the supplier to display supply chain management situation within the imperfect economic production quantity (EPQ) framework. Then, we model the manufacturer’s inventory system as a profit maximization problem to determine the optimal replenishment cycle time and predictive maintenance effort for deteriorated product. This model also adopts the discounted cash-flow analysis to consider time value of optimal profit which is proved to strictly concave in both replenishment time and preventive maintenance effort. Numerical and sensitivity analysis then are conducted to illustrate the effectiveness of proposed model. Finally, management insights are provided based on the result of model.

摘要 i ABSTRACT ii ACKNOWLEDGEMENTS iii CHAPTER 1 INTRODUCTION 1 1.1. Background and Motivation 1 1.2. Research Objectives 3 1.3. Research Organization 4 CHAPTER 2: LITERATURE REVIEW 6 2.1. Imperfect Economic Production Quantity Models 6 2.2. Predictive Maintenance 7 2.3. Trade Credit 9 2.4. Discounted Cash Flow Analysis 10 CHAPTER 3 MODEL DEVELOPMENT 12 3.1. Model Assumptions 12 3.2. Notations 14 3.3. Mathematical Model 15 3.4. Solution Approach 26 CHAPTER 4 NUMERICAL ANALYSIS 30 4.1 Numerical examples 30 4.2. Sensitivity Analysis 31 CHAPTER 5 CONCLUSION 37 5.1. Research Result 37 5.2. Future Research 37 REFERENCES 39 APPENDIX 42 Appendix A: Proof of Theorem 1 42 Appendix B: Proof of Theorem 2 46

Bawono, B., Astanti, R. D., & Wibowo, T. I. (2013). An EPQ with Shortage Backorders Model on Imperfect Production System Subject to Two Key Production Systems. Paper presented at the Proceedings of the Institute of Industrial Engineers Asian Conference 2013.
Cambini, A., & Martein, L. (2009). Convex Functions: Springer.
Chang, C.-T., Ouyang, L.-Y., Teng, J.-T., & Cheng, M.-C. (2010). Optimal ordering policies for deteriorating items using a discounted cash-flow analysis when a trade credit is linked to order quantity. Computers & Industrial Engineering, 59(4), 770-777.
Chung, K.-J., & Liao, J.-J. (2006). The optimal ordering policy in a DCF analysis for deteriorating items when trade credit depends on the order quantity. International Journal of Production Economics, 100(1), 116-130.
Flores-Colen, I., & de Brito, J. (2010). A systematic approach for maintenance budgeting of buildings façades based on predictive and preventive strategies. Construction and Building Materials, 24(9), 1718-1729.
Hsu, J.-T., & Hsu, L.-F. (2013). Two EPQ models with imperfect production processes, inspection errors, planned backorders, and sales returns. Computers & Industrial Engineering, 64(1), 389-402.
Jaggi, C. K., Aggarwal, K., & Goel, S. (2006). Optimal order policy for deteriorating items with inflation induced demand. International Journal of Production Economics, 103(2), 707-714.
Kangi, F., Javanmard, S., & Pasandideh, S. H. R. (2017). Economic production quantity model with imperfect products and random order frequency under due date and limited storage capacity. Journal of Industrial and Production Engineering, 34(5), 344-361.
Khanna, A., Kishore, A., & Jaggi, C. (2017). Strategic production modeling for defective items with imperfect inspection process, rework, and sales return under two-level trade credit. International Journal of Industrial Engineering Computations, 8(1), 85-118.
Kundu, A., Guchhait, P., Panigrahi, G., & Maiti, M. (2017). An imperfect EPQ model for deteriorating items with promotional effort dependent demand. Journal of Intelligent & Fuzzy Systems, 33(1), 649-666.
Li, R., Chan, Y.-L., Chang, C.-T., & Cárdenas-Barrón, L. E. (2017). Pricing and lot-sizing policies for perishable products with advance-cash-credit payments by a discounted cash-flow analysis. International Journal of Production Economics, 193, 578-589.
Li, R., Skouri, K., Teng, J.-T., & Yang, W.-G. (2017). Seller's optimal replenishment policy and payment term among advance, cash, and credit payments. International Journal of Production Economics.
Liberopoulos, G., & Tsarouhas, P. (2002). Systems analysis speeds up Chipita's food-processing line. Interfaces, 32(3), 62-76.
Mahata, G. C. (2012). An EPQ-based inventory model for exponentially deteriorating items under retailer partial trade credit policy in supply chain. Expert systems with Applications, 39(3), 3537-3550.
Mobley, R. K. (2002). An introduction to predictive maintenance: Butterworth-Heinemann.
Taft, E. (1918). The most economical production lot. Iron Age, 101(18), 1410-1412.
Taleizadeh, A. A., Pentico, D. W., Jabalameli, M. S., & Aryanezhad, M. (2013). An economic order quantity model with multiple partial prepayments and partial backordering. Mathematical and Computer Modelling, 57(3-4), 311-323.
Teng, J.-T. (2006). Discount cash-flow analysis on inventory control under various supplier's trade credits. International Journal of Operations Research, 3(1), 23-29.
Teng, J.-T., & Chang, C.-T. (2009). Optimal manufacturer’s replenishment policies in the EPQ model under two levels of trade credit policy. European Journal of Operational Research, 195(2), 358-363.
Tsao, Y.-C., Chen, T.-H., & Huang, S.-M. (2011). A production policy considering reworking of imperfect items and trade credit. Flexible services and manufacturing journal, 23(1), 48-63.
Van Horenbeek, A., & Pintelon, L. (2013). A dynamic predictive maintenance policy for complex multi-component systems. Reliability Engineering & System Safety, 120, 39-50.
Wang, J., Zhang, L., Duan, L., & Gao, R. X. (2017). A new paradigm of cloud-based predictive maintenance for intelligent manufacturing. Journal of Intelligent Manufacturing, 28(5), 1125-1137.
Wen, D., Ershun, P., Ying, W., & Wenzhu, L. (2016). An economic production quantity model for a deteriorating system integrated with predictive maintenance strategy. Journal of Intelligent Manufacturing, 27(6), 1323-1333.
Yang, Z. M., Djurdjanovic, D., & Ni, J. (2008). Maintenance scheduling in manufacturing systems based on predicted machine degradation. Journal of Intelligent Manufacturing, 19(1), 87-98.
Yedes, Y., Chelbi, A., & Rezg, N. (2012). Quasi-optimal integrated production, inventory and maintenance policies for a single-vendor single-buyer system with imperfect production process. Journal of Intelligent Manufacturing, 23(4), 1245-1256.

QR CODE