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研究生: 李芮彣
Ruei-Wen Li
論文名稱: 高溫銀膠回收及其再合成導電膠片電阻研究
Research on recovery procedure of the silver paste waste and the sheet resistance of the paste of retrieved silver
指導教授: 蔡大翔
Dah-Shyang Tsai
口試委員: 王孟菊
Meng-Jiy Wang
周振嘉
Chen-Chia Chou
蔡大翔
Dah-Shyang Tsai
學位類別: 碩士
Master
系所名稱: 工程學院 - 化學工程系
Department of Chemical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 100
中文關鍵詞: 濕式冶金法化學還原法平均粒徑導電銀膠片電阻值軟性基材剛性基材潤濕性氧化鋅
外文關鍵詞: hydrometallurgy, chemical reaction method, particle size, conductive silver paste, sheet resistance, soft substrate, ceramic, wettability, zinc oxide
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本研究目的將銀廢料經過濕式冶金法回收、洗浸出金屬並加以純化,將是重要的資源再利用。提取銀微粒並合成金屬前驅物,再經由化學還原法,合成金屬銀粒。尋找導電銀膠最佳的配方比,並加以應用。
銀膠廢料是厚膜技術製程常見工業廢棄品,利用THF將銀回收後,用硝酸轉化成硝酸銀。研究適當的反應時間及還原劑,將硝酸銀沉澱成銀粉末,控制銀粒平均粒徑為700~800 nm,目的為增加粒子間接觸及導通的機率,降低薄膜片電阻值。利用不同分散劑與增稠劑,在最佳配方比中,可以維持至少兩個小時以上的懸浮狀態,利於膠體使用性。
嘗試銀膠最佳配方比,應用在軟性基材如:影印紙,可由沾水筆沾取銀膠書寫,在紙張書寫滑順,濕潤性佳,可以快速乾燥並形成導電通路,薄膜片電阻可得到低於10 ·sq-1的良好表現;應用在剛性基材如:陶瓷,因為銀膠與陶瓷表面性質的差異,容易無法良好接著,本研究在銀膠中摻入氧化物,降低銀膠在高溫燒結後,表面破裂、剝離陶瓷的可能性,經過燒結後的片電阻,低至0.0241 ·sq-1,本次研究中的銀膠配方比,不論在常溫或在高溫燒結的部分皆獲得披覆良好的低電阻導電層。


The purpose of this research is to recover the silver paste waste with hydrometallurgical methods, and then use the retrieved silver to prepare a remade silver conducting paste and find the right recipe with low sheet resistances.
The silver paste waste is not uncommon in the processes related to thick film technology. Our study tries to recover the noble metal of silver. The study involves retrieval of silver particles with tetrahydrofuran, dissolution of impure silver with nitric acid, conversion of silver nitrate into silver particles of high purity, and then preparation of a conducting silver paste with low sheet resistance. The emphasis is placed on reduction time and the reducing agent for silver particle conversion, then the recipe for preparing the conductive silver paste, and the sheet resistances on different substrates.
Our results indicate that the reaction time and the reducing agent effect the average particle size of silver particles, and proper measures control the particle size. The silver particles of 700 - 800 nm in size is optimal for sheet resistance since this particle size grants the opportunity for particle contact and reduce the contact resistance between particles.
With a proper recipe, the silver paste of recovered silver can be applied to a soft substrate, such as photocopying paper. When the paste is written by dip pen can perform smoothly on the paper with good wettability. The results show that can quickly dry and form conductive path with low resistance. In addition, the state of silver paste can be settled after two hours and allowing a new steady state, which is good for paste use.
It can also apply to rigid oxide substrates such as ceramics, but the difference in thermal expansion between silver paste and ceramics may cause the silver film to peel off. Therefore, zinc oxide is added to the silver paste in order to help the silver film to grip on its foothold when heated up to 800 degree. In addition to adhesive strength improvement, the sheet resistance after calcination is as low as 0.0241 ·sq-1. The reported two recipes in this study show good performance whether the conducting paste is either applied to low temperatures or high temperature applications.

目錄 摘要 I ABSTRACT II 目錄 IV 圖目錄 VIII 表目錄 X 第一章 緒論 1 1.1 前言 1 1.2 研究動機 2 第二章 文獻回顧 4 2.1 銀的性質 4 2.1.1 銀的物理性質 4 2.1.2 銀的化學性質 4 2.2 回收貴金屬廢料 5 2.2.1 濕式冶金 6 2.2.2 化學沉澱法 7 2.2.3 金屬置換法 8 2.2.4 離子交換法 9 2.3 銀的製備方法 9 2.3.1 化學還原法 (Chemical reduction method) 10 2.3.2 水熱法 (Hydrothermal synthesis) 11 2.3.3 化學氣相沉積 (Chemical vapor deposition) 12 2.3.4 溶膠-凝膠法 (Sol-gel method) 12 2.3.5 沉澱法 (Precipitation) 13 2.4 導電膠介紹 13 2.4.1 導電膠的導電形式 13 2.4.2 導電膠的組成 16 2.4.3 導電膠的導電機制 17 2.4.4 影響導電膠導電度的因素 19 2.4.5 膠體穩定機制 21 2.5 導電銀膠應用 23 2.5.1 陶瓷材料 24 2.5.2 高分子材料 24 第三章 實驗方法與步驟 26 3.1 實驗藥品耗材與儀器設備 26 3.1.1 回收高溫銀膠 26 3.1.2 製備金屬銀粒 26 3.1.3 製備導電銀膠 27 3.1.4 其他實驗儀器與器材 27 3.1.5 材料鑑定分析儀器 28 3.1.6 性質分析儀器 28 3.2 實驗流程 29 3.2.1 回收高溫銀膠及製備硝酸銀 29 3.2.2 化學還原法製備金屬銀粒 30 3.2.3 製備導電銀膠 31 3.3 實驗方法 32 3.3.1 回收高溫銀膠及製備硝酸銀 32 3.3.2 化學還原法製備金屬銀粒 34 3.3.3 製備導電銀膠 35 3.4 材料鑑定與性質分析 39 3.4.1 場發射掃描式電子顯微鏡 39 3.4.2 D2 PHASER X光繞射儀 39 3.4.3 表面接觸角量測 40 3.4.4 四點探針 Four-point probe 42 第四章 結果與討論 44 4.1 回收高溫銀膠 44 4.2 不同變因控制粒徑 48 4.2.1 還原劑 48 4.2.2 反應時間 50 4.3 導電銀膠片電阻 52 4.3.1 粒徑尺寸 52 4.3.2 粒子型態 56 4.4 導電銀膠沉降結果 58 4.5 導電銀膠對不同基板的潤濕性 61 4.5.1 Double A 80GSM影印紙 61 4.5.2 鋯鈦酸鉛壓電陶瓷 (PZT) 67 4.6 導電銀膠黏度 73 4.7 導電銀膠摻入氧化物燒結 78 第五章 結論 83 第六章 參考資料 85 圖目錄 圖 2.4.1 三種ECA技術的示意圖: (a) 等方向性導電膠 (ICA), (b) 異方向性導電膠 (ACA) , (c) 不含導電粒子導電膠 (NCA) 15 圖 2.4.2 導電膠的填料體積含量與導電度關係示意圖 18 圖 2.4.3 多尺寸奈米堆積示意圖 20 圖 2.4.4 透過立體障礙使粒子穩定 20 圖 2.4.5 粒子透過靜電力達穩定 21 圖 3.2.1回收高溫銀膠及製備硝酸銀流程圖 29 圖 3.2.2 化學還原法製備銀粒流程圖 30 圖 3.2.3 製備導電銀膠與分析流程圖 31 圖 3.3.1 金屬前驅物硝酸銀 33 圖 3.4.1 接觸角定義 (a)潤濕性差 (b)潤濕性良好 (c)完全潤濕 [24] 40 圖 3.4.2 高速攝影側視影像數位化系統圖 41 圖 3.4.3 四點探針原理示意圖 43 圖 4.1.1 銀廢料回收前-高溫銀膠 45 圖 4.1.2 回收後固體金屬XRD圖 47 圖 4.2.1 弱還原劑EG反應得到的銀粒型態SEM圖 49 圖 4.2.2 強還原劑NaBH4反應得到的銀粒型態SEM圖 49 圖 4.2.3 不同反應時間的銀粒型態 (a) 反應3小時 (b) 反應5小時 (c) 反應7小時 (d) 不同反應時間的銀粒徑 51 圖 4.3.1 銀粒尺寸與片電阻值關係圖 55 圖 4.3.2 銀膠SI-1-45.5%經球磨後表面型態 56 圖 4.3.3銀膠SI-2-45.5%經球磨後表面型態 57 圖 4.3.4銀膠SI-3-33.3%經球磨後表面型態 57 圖 4.4.1 導電銀膠SI-1-45.5%沉降狀態 (0~48hr) 60 圖 4.4.2 導電銀膠SI-2-45.5%沉降狀態 (0~48hr) 60 圖 4.4.3 導電銀膠SI-3-33.3%沉降狀態 (0~48hr) 60 圖 4.5.1 SI-1-45.5%銀膠液滴在Double A 80GSM影印紙的影像 63 圖 4.5.2 SI-2-45.5%銀膠液滴在Double A 80GSM影印紙的影像 64 圖 4.5.3 SI-3-33.3%銀膠液滴在Double A 80GSM影印紙的影像 65 圖 4.5.4 紙張表面上接觸角隨時間變化圖 66 圖 4.5.5 SI-1-45.5%銀膠液滴在PZT上的影像 69 圖 4.5.6 SI-2-45.5%銀膠液滴在PZT上的影像 70 圖 4.5.7 SI-3-33.3%銀膠液滴在PZT上的影像 71 圖 4.5.8 PZT陶瓷表面上接觸角隨時間變化圖 72 圖 4.6.1 黏度計裝置示意圖 74 圖 4.6.2 導電銀膠黏度圖 75 圖 4.7.1 (a) 未摻ZnO (b) 摻入ZnO的銀膠塗佈在陶瓷燒結後的表面型態 80 圖 4.7.2 (a) 未摻ZnO (b) 摻入ZnO的銀膠,剝離測試結果 80 圖 4.7.3 陶瓷表面塗佈未摻氧化鋅的銀膠燒結後SEM圖 81 圖 4.7.4 陶瓷表面塗佈摻氧化鋅的銀膠燒結後SEM圖 (a) 倍率3000倍 (b) 15000倍 82 表目錄 表 2.1.1 銀的物理性質 4 表 2.3.1 化學還原法還原劑與反應條件 11 表 3.3.1 配方SI-1導電銀膠成分重量比 36 表 3.3.2 配方SI-2導電銀膠成分重量比 36 表 3.3.3 配方SI-3導電銀膠成分重量比 37 表 3.3.4 配方SI-1摻ZnO導電銀膠成分重量比 37 表 3.3.5 配方SI-2摻ZnO導電銀膠成分重量比 38 表 3.3.6 配方SI-3摻ZnO導電銀膠成分重量比 38 表 4.1.1 Hildebrand 溶解度參數 46 表 4.1.2 不同溶劑對於銀廢料回收的效率 47 表 4.3.1 不同配方導電銀膠片電阻表 55 表 4.3.2 銀膠球磨後經常溫乾燥的片電阻值 57 表 4.5.1 SI-1-45.5%銀膠在紙張的接觸角 63 表 4.5.2 SI-2-45.5%銀膠在紙張的接觸角 64 表 4.5.3 SI-3-33.3%銀膠在紙張的接觸角 65 表 4.5.4 SI-1-45.5%銀膠在PZT的接觸角 69 表 4.5.5 SI-2-45.5%銀膠在PZT的接觸角 70 表 4.5.6 SI-3-33.3%銀膠在PZT的接觸角 71 表 4.6.1 標準液流經黏度計時間 76 表 4.6.2 導電銀膠不同金屬摻量之黏度 76 表 4.6.3 銀膠配方質量比與黏度及片電阻值 77 表 4.7.1 經800oC燒結的導電銀膠片電阻表 81

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