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研究生: 陳駿豪
Jyun-Hao Chen
論文名稱: 應用噴墨列印於彩色FDM技術之研究
Research on applying inkjet printing to color fused deposion modeling technology
指導教授: 鄭逸琳
Yih-Lin Cheng
口試委員: 鄭正元
Jeng-Ywan Jeng
張英倫
Ying-Lun Chang
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2016
畢業學年度: 104
語文別: 中文
論文頁數: 111
中文關鍵詞: 熔融沉積成型噴墨印表機UV墨水
外文關鍵詞: Fused Deposition Modeling, Inkjet Printer, UV ink
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  • 目前積層製造技術中的熔融沉積成型(Fused Deposition Modeling,FDM)是廣為使用的三維立體列印機。此技術受到成型原理限制無法列印彩色物件,僅能夠於列印中替換材料達到變換顏色,並且可變換的顏色較少。因此本研究整合噴墨列印技術及FDM列印機達到列印件彩色物件。
    本研究整合噴墨印表機及FDM列印機此兩種系統,以達成列印全彩物件。立體層的成型以FDM擠製白色內層實體及透明外層,此兩列印層產生一夾層間距,並以噴墨印表機噴塗UV墨水數次後將FDM擠製層填滿。其中噴墨層數需與FDM列印層厚配合,因此以重複噴塗UV墨水並量測固化後的疊層高度,可得知噴墨層數與FDM列印層厚的比例。而夾層的間距及外圍透明層厚度為影響色彩效果的主要因素,因此測試不同間距的夾層及透明層厚度,由結果可得知當夾層的間距及透明層厚度越小時有較佳的顯色效果。研究中探討熔融沉積成型技術整合噴墨列印技術的可行性及重要參數,並成功的以夾層填充之概念實現多色彩列印件,若未來改善FDM列印精度及噴墨印表機的控制方式,將可提升彩色列印件的品質。


    Nowadays, Fused Deposition Modeling (FDM) Technology is most widely used in the three-dimensional (3D) printer. Due to the limitation of FDM, it cannot print full-color parts. Only limited colors can be achieved by changing filaments during printing. Therefore, research planned to integrate inkjet printing technology with FDM printer to print color parts.

    The system developed in this research combined a FDM 3D printer and an inkjet printer capable of full-color printing. In each 3D printing layer, the FDM 3D printer extrudes the white inner portion and transparent outer layer with a gap in between, while the inkjet printer prints UV ink into the gap region several times to meet the same height of the extruded layer.

    Additionally, the number of ink jet laminated times has to match with layer height of FDM, therefore, use repeatedly sprayed UV ink to measure the altitude of solidification laminated, the proportion between number of ink jet laminated times and layer height of FDM could be found. The points that affect the color effect which were the thickness of gap and outer transparent layer, therefore, the both thickness had been tested. The results show that the both thickness more thinner could have the better color effect.

    In this research, the feasibility of color FDM printer and parameters of color printing had been study, inkjet printing technology has been successfully integrated into FDM which is used the idea of layer-covered to achieve colorful printing parts. In the near future, if the printing accuracy of FDM and the way of control inkjet printer could be improved, quality of color printing parts will greatly increase.

    目錄 摘要 IV 目錄 VIII 圖目錄 XI 表目錄 XVI 第一章 1 1.1 研究背景 1 1.2 研究動機與目的 3 1.3 研究方法 4 1.4 論文架構 6 第二章 文獻探討 8 2.1 積層製造技術(Additive Manufacturing,AM) 8 2.2 3D彩色列印發展現況 15 2.3 2D彩色列印現況 23 第三章 彩色立體列印裝置整體架構 28 3.1 設計概念 28 3.2 FDM機台選用 31 3.2.1 雙噴頭套件設計 33 3.3 噴印模組設計 36 3.3.1 噴墨印表機拆解 37 3.3.2 噴印模組套件設計 39 3.4 列印平台模組開發 45 第四章 控制系統架構 50 4.1 控制系統開發 52 4.1.1 Arduino 簡介 53 4.1.2 Ardunio 硬體介紹 53 4.1.3 開發環境 57 4.1.4 Marlin韌體設定及撰寫 58 4.2 切層軟體及控制軟體 65 4.2.1 切層軟體 66 4.2.2 FDM控制編輯軟體 72 第五章 彩色列印製程及測試 76 5.1 UV光固化墨水 77 5.2 固化光源 79 5.3 列印製程參數 81 5.3.1 噴墨疊層比例測試 81 5.3.2 夾層間距測試 84 5.3.3 透明外層厚度 90 5.4 結論與討論 92 第六章 結論與未來發展 93 6.1 結論 93 6.2 未來工作與展望 94 參考文獻 96

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