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研究生: 張忠瑜
Chung-Yu Chang
論文名稱: SMT生產通往零缺點製程改善之研究 -以個案公司為例
A Case Study on Process Leading to Zero-Defect SMT Production
指導教授: 周碩彥
Shuo-Yan Chou
口試委員: 楊文鐸
Wen-Dwo Yang
謝光進
kuang-chin shieh
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2009
畢業學年度: 97
語文別: 中文
論文頁數: 111
中文關鍵詞: 表面黏著技術(Surface Mount TechnologySMT)零缺點製程
外文關鍵詞: Surface Mount Technology, SMT, Zero-Defect Process
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  • 隨著全球性競爭趨勢,價格不再是顧客要求重點,品質要求與日俱增。表面黏著技術(Surface Mount Technology, SMT)製程其製程變因繁多故本研究主要利用品質改善手法,改善現有問題的流程。研究結論歸納如下;
    一、 個案公司因應經營策略及業務型態的調整,所以需提升台灣工廠製造能力與品質水準,而首要之急是針對現有產能及產線配置進行評估調整。
    二、 個案公司為朝向SMT零缺點製程所做的努力,SMT生產設備中關鍵製程的持續性改善對其提昇產品品質是息息相關。
    三、 個案公司為達SMT製程改善目的所進行改善專案,包括有:全面導入電子化排程、置件改善專案、檢驗輔助工具的利用及制定工作指導規範等,其措施可做為欲推動製程通路零缺點改善的參考。
    四、 本研究利用要因圖針對主要關鍵製程:印刷、置件、迴焊生產製程進行瞭解分析及改善並朝向通往品質零缺點目標邁進為主要目的。
    五、 經由本研究之探討可瞭解近年來個案公司的製程品質已有顯著提昇,也提高表面黏著組裝技術生產線上之績效,但品質改善仍需持續進行才能繼續維持下去。


    Following the trend of global competition, prices are no longer essential to customers, but they are demanding more on quality instead. As there is a big variance in Surface Mount Technology (SMT) process, hence, the main interest of this study is to use quality improvement method to improve the problems of existing process. The research conclusion is summarized as follows:
    1. The case company should adjust its production process according to management strategy and business pattern. So, there is a need for Taiwan factories to upgrade their manufacturing capabilities and quality standards, and the urgent priority is to carry out adjustment assessment on their existing production capacity and production layout.
    2. The effort that the case company should do in achieving zero-defect process is to emphasize continuity improvement of key SMT production equipment. This has direct influences on improving the quality of products.
    3. The improvement plans that the case company should do to achieve SMT process goal include: a full implementation of electronic scheduling, insertion improvement project, utilization of auxiliary testing tools, and establishment of work guidance standards, etc. These measures can be used as a reference in promoting the achievement of zero-defect improvement process.
    4. This study uses case-and-effect diagram aiming at the key manufacturing process to perform understanding analysis and improvement measures, and the objective is to move towards the goal of zero-defect quality.
    5. Through the exploration of this study, we have come to know that the production process quality of the case company has improved significantly in recent years, and that the performance of SMT assembly technique on the production line has also been upgraded. However, for the company to maintain sustainable management, it should continue to upgrade quality continuously.

    第一章 緒論 1 1.1研究背景與動機 1 1.2研究目的 3 1.3研究流程與架構 5 第二章 文獻探討 7 2.1表面黏著技術介紹 7 2.2 表面黏著技術表面原件介紹 12 2.2.1被動元件 13 2.2.2主動元件 16 2.3 表面黏著技術生產流程介紹 19 2.4 相關品質管理手法與應用 24 2.5 生產效能提升方式 29 第三章 表面黏著技術關鍵製程與檢驗能力 32 3.1 錫膏印刷製程 32 3.1.1 原物料選用 32 3.1.2 錫膏的應用特性 38 3.1.3 錫膏印刷技術 40 3.1.4 影響錫膏製程之因素 43 3.1.5 無鉛錫膏之探討 44 3.2 表面黏著零件置放方式 46 3.3 迴焊技術與設備 50 3.4 外觀檢驗與異常回饋 52 3.5 檢驗輔助工具與運用 54 3.5.1錫膏檢測(Solder Paste Inspection) 54 3.5.2視覺檢測(Automated Optical Inspection ) 55 3.5.3 X光檢測(Automatics X-Ray Inspection ) 56 第四章 個案公司生產製程改善研究 58 4.1 個案公司背景資料 58 4.2 生產製程瓶頸改善 60 4.2.1 個案公司產品演進及業務趨勢 60 4.2.2關鍵製程改善目的 63 4.2.3 製程改善歷程 66 4.3 改善後現況以生產製程作業實例驗證 66 4.3.1 製程改善要因圖實例驗證 66 4.3.2 實例改善成果 66 第五章 結論與建議 66 5.1 研究結論 66 5.2 建議事項 66 5.2.1業者建議事項 66 5.2.2研究建議事項 66 參考文獻 88 附錄 個案公司發展沿革 94

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