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研究生: Firman Mangasa Simanjuntak
Firman - Mangasa Simanjuntak
論文名稱: Phase Transformation Behavior on 5 mol%.YNbO4-Modified Zirconia (3Y) Ceramic
Phase Transformation Behavior on 5 mol%.YNbO4-Modified Zirconia (3Y) Ceramic
指導教授: 周振嘉
Chen-Chia Chou
口試委員: 周賢鎧
Shyan-Kay Jou
蔡大翔
Dai-Shyang Tsai
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2012
畢業學年度: 100
語文別: 英文
論文頁數: 115
中文關鍵詞: zirconiatoughening mechanismx-ray diffractionfracture toughness
外文關鍵詞: zirconia, toughening mechanism, x-ray diffraction, fracture toughness
相關次數: 點閱:247下載:0
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  • Abstract

    An uncommon phase transformation on 5 mol %YNbO4-modified Zirconia (3Y) in the isothermal sintering condition within a range of 1300-1500°C for 1 to 11 hours of dwell time that suffered from mechanical surface grinding treatment was investigated. Fabrication methods that used were oxide mixing (OM) and polymeric combustion method (CM), and the samples were denoted by O and C, respectively. Phase transformation behavior was investigated using X-ray diffraction, Raman spectra and Wire peaks simulations software, respectively. SEM/EDS were carried out to investigate microstructural characteristics and elemental distribution, and also Vickers microindentation was applied to measure the fracture toughness value.
    Fracture toughness of 1300°C for 1 hour sintered O specimen (O13x1) which was sintered under the lowest heat treatment temperature achieved 9.39 MPa√m, while for the higher heat treatment temperature specimen, 1500°C for 5 hours (O15x5), achieved 18.77 MPa√m. The increasing of heat treatment temperature is followed by the increasing of fracture toughness for the specimens without over heat treatment.
    The toughening mechanism may be related to composition changed due to applied stress such as-ground surface mechanical treatment that given to t-, c-, and tetragonal prime (t’-) phase which also exist in this system. The composition of c- and t’-phase of 1500°C for 1 hour sintered (O15x1) specimen is 27% and 3%, respectively, due to surface treatment the composition changed to 25% and 7%, respectively. The composition changed behavior reflects the existence of transformability in c-phase. Phase transformation is also traced by Raman spectra investigation. The higher frequencies of the Raman modes for c- and t- phases were decrease as increasing of dwell time that correlate to a-axis of the crystal structure. It is found that the frequency of tetragonal modes of as-ground specimen comparing to as-sintered one decrease towards lower wavenumber, however, vice versa for the cubic modes.
    It can be assumed that lattice change as the result of external applied stress in cubic is not similar to tetragonal. Therefore, the transformability of c-phase is related to the energy absorption and release behavior in materials. The evidence of stress induced c- to t’-phase transformation under applied surface grinding treatment may contributes to the toughening mechanism in zirconia ceramic.
    In addition, the present study offers a new simple technique to fabricate homogeneous nanoscale powders (CM). It is found that the t-phase in CM specimen is stable up to 9 hours of dwell time at 1500°C (C15x9), before it transforms to m-phase at fruther heat treatment compare with ordinary fabrication method (OM) which only stable up to 5 hours at 1500°C (O15x5). Accordingly, 1.3 μm is a critical grain size for this system, it is found that both O15x5 and C15x9 have similar grain size around this value, which is confirmed by X-ray diffraction and Raman spectra that t- to m- phase transformation was exhibited. Therefore, the fracture toughness value of 7 and 9 hours of dwell time at 1500°C of C specimens are much higher than those of O specimens at the same heat treatment. This phenomena is also related to homogeneity of CM powders where Yttria element segregation in C specimens is slower than O.


    Abstract

    An uncommon phase transformation on 5 mol %YNbO4-modified Zirconia (3Y) in the isothermal sintering condition within a range of 1300-1500°C for 1 to 11 hours of dwell time that suffered from mechanical surface grinding treatment was investigated. Fabrication methods that used were oxide mixing (OM) and polymeric combustion method (CM), and the samples were denoted by O and C, respectively. Phase transformation behavior was investigated using X-ray diffraction, Raman spectra and Wire peaks simulations software, respectively. SEM/EDS were carried out to investigate microstructural characteristics and elemental distribution, and also Vickers microindentation was applied to measure the fracture toughness value.
    Fracture toughness of 1300°C for 1 hour sintered O specimen (O13x1) which was sintered under the lowest heat treatment temperature achieved 9.39 MPa√m, while for the higher heat treatment temperature specimen, 1500°C for 5 hours (O15x5), achieved 18.77 MPa√m. The increasing of heat treatment temperature is followed by the increasing of fracture toughness for the specimens without over heat treatment.
    The toughening mechanism may be related to composition changed due to applied stress such as-ground surface mechanical treatment that given to t-, c-, and tetragonal prime (t’-) phase which also exist in this system. The composition of c- and t’-phase of 1500°C for 1 hour sintered (O15x1) specimen is 27% and 3%, respectively, due to surface treatment the composition changed to 25% and 7%, respectively. The composition changed behavior reflects the existence of transformability in c-phase. Phase transformation is also traced by Raman spectra investigation. The higher frequencies of the Raman modes for c- and t- phases were decrease as increasing of dwell time that correlate to a-axis of the crystal structure. It is found that the frequency of tetragonal modes of as-ground specimen comparing to as-sintered one decrease towards lower wavenumber, however, vice versa for the cubic modes.
    It can be assumed that lattice change as the result of external applied stress in cubic is not similar to tetragonal. Therefore, the transformability of c-phase is related to the energy absorption and release behavior in materials. The evidence of stress induced c- to t’-phase transformation under applied surface grinding treatment may contributes to the toughening mechanism in zirconia ceramic.
    In addition, the present study offers a new simple technique to fabricate homogeneous nanoscale powders (CM). It is found that the t-phase in CM specimen is stable up to 9 hours of dwell time at 1500°C (C15x9), before it transforms to m-phase at fruther heat treatment compare with ordinary fabrication method (OM) which only stable up to 5 hours at 1500°C (O15x5). Accordingly, 1.3 μm is a critical grain size for this system, it is found that both O15x5 and C15x9 have similar grain size around this value, which is confirmed by X-ray diffraction and Raman spectra that t- to m- phase transformation was exhibited. Therefore, the fracture toughness value of 7 and 9 hours of dwell time at 1500°C of C specimens are much higher than those of O specimens at the same heat treatment. This phenomena is also related to homogeneity of CM powders where Yttria element segregation in C specimens is slower than O.

    Contents Abstract I Contents III I. Introduction 1 II. Literature Review 4 2.1 Sintering Process 4 2.2 Defects in crystalline solids 6 2.2.1 Point defects 6 2.2.2 Defects in Nb co-doped (Y) Zirconia system 8 2.3 Zirconia system 9 2.3.1 (Y) Zirconia system 10 2.3.1.1 Phase transformation of (Y) Zirconia system 12 2.3.1.2 Fracture toughness of ZrO2-Y2O3 system 21 2.3.1.3 Microstructures of (Y) Zirconia system 27 2.3.2 Nb co-doped (Y) Zirconia system 30 2.3.2.1 Phase stability of Nb co-doped (Y) Zirconia system 30 2.3.2.2 Fracture toughness of Nb co-doped (Y) Zirconia system 32 III. Experimental Procedures 41 3.1 Sample preparation 41 3.1.1 Material & powder preparation procedure by oxide method 41 3.1.2 Material & homogeneous powder synthesis procedure by combustion method 41 3.2 Pellets preparation 42 3.3 Sintering of specimens 42 3.4 Grind surface treatment 42 3.5 Mechanical properties measurement 42 3.5.1 Micro-hardness 42 3.5.2 Fracture toughness 43 3.6 Characterizations of specimens 43 3.6.1 Experimental Density Measurement 43 3.6.2 Phase identification 44 3.6.2.1 X-ray diffraction (XRD) 44 3.6.2.2 Raman Spectra 44 3.7 Microstructure and Compositional analysis 45 3.8 Methodology 46 IV. Result & Discussion 47 4.1 Microstructure Analysis 50 4.2 Hardness and fracture toughness 55 4.2.1 Performance of specimens by oxide method 56 4.2.2 Performance of specimens by combustion method 58 4.2.3 Performance of thermal etched specimens 60 4.3 Phase transformation behavior 62 4.3.1 Raw powders 62 4.3.2 Phase transformation of oxide method specimens 64 4.3.2.1 As-sintered 64 4.3.2.2 Influences of grinding to phase transformation 73 4.3.2.3 Mainly monoclinic and cubic phase specimens 78 4.3.3 Phase transformation of combustion method specimens and their performance 82 V. Conclusion 93 VI. Future Work 95 References 96 Appendices 100

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