簡易檢索 / 詳目顯示

研究生: 鍾宛庭
Wan-Ting Chung
論文名稱: 電漿功率效應於SKD11工具鋼之常壓電漿噴射束表面硬化處理
Power Effect on Surface Hardening of SKD11 Tool Steel by Atmospheric Pressure Plasma Jet
指導教授: 郭俞麟
Yu-Lin Kuo
口試委員: 李志偉
Jyh-Wei Lee
黃 駿
Chun Huang
林原慶
Yuan-Ching Lin
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2019
畢業學年度: 107
語文別: 中文
論文頁數: 107
中文關鍵詞: 常壓電漿噴射束表面硬化電漿功率
外文關鍵詞: Atmospheric Pressure Plasma Jet, Surface Hardening, Plasma Power
相關次數: 點閱:346下載:0
分享至:
查詢本校圖書館目錄 查詢臺灣博碩士論文知識加值系統 勘誤回報


第一章 緒論 1 1.1 前言 1 1.2 研究目的與動機 2 第二章 文獻回顧 3 2.1 JIS SKD11材料特性介紹 3 2.2 表面硬化處理之技術 4 2.3 氮化歷史與介紹 6 2.4 滲氮前處理 7 2.5 合金元素對滲氮鋼材之影響[4, 12, 13] 8 2.6 氮化層之組織與性質[4, 13] 10 2.7 滲氮技術與原理 13 2.7.1 氣體滲氮法 (Gas Nitriding) 13 2.7.2 鹽浴氮化法 (Salt-bath Nitriding) 15 2.7.3 離子滲氮 (Ion Nitriding) 15 2.8 電漿基本介紹 17 2.8.1 電漿原理及反應機制 19 2.8.2 電漿分類 22 2.8.3 常壓電漿應用 30 第三章 實驗流程與設備 36 3.1 研究設計 36 3.2 實驗材料 37 3.3 實驗步驟 38 3.3.1 SKD11工具鋼基材準備 38 3.3.2 SKD11工具鋼滲氮前處理 38 3.3.3 常壓電漿噴射束滲氮處理系統 39 3.4 實驗設備及原理 40 3.4.1 常壓電漿噴射束(Atmospheric Pressure Plasma Jet, APPJ) 40 3.5 材料分析儀器原理 42 3.5.1 維克氏硬度機 (Vickers Hardness Tester)[33] 42 3.5.2 光學顯微鏡 (Optical Microscope, OM) 43 3.5.3 X光繞射儀 (X-ray Diffractometer, XRD) 44 3.5.4 場發射型掃描式電子顯微鏡 (Field Emission Scanning Electron Microscope, FE-SEM) 45 3.5.5 光學放射光譜儀 (Optical Emission Spectroscopy, OES)[38] 46 3.5.6 磨耗試驗機 (Wear Tester) 47 3.5.7 表面輪廓量測儀 47 3.5.8 電化學測試分析[40] 48 第四章 結果與討論 49 4.1 表面硬度分析 51 4.2 金相顯微組織及SEM微觀結構分析 53 4.3 X光繞射儀之分析 57 4.4 剖面硬度分析 59 4.5 能量分散光譜儀分析 61 4.6 常壓電漿噴射束電漿功率對基材溫度之分析 67 4.7 光學放射光譜儀分析 69 4.8 常壓電漿噴射束滲氮處理機制 73 4.9 功率與距離對滲氮表面硬度及基材溫度之影響 76 4.10 摩擦學特性分析 80 4.10.1 摩擦特性與深度分析 80 4.10.2 磨耗表面形貌分析 82 4.11 電化學動電位極化曲線分析 86 第五章 結論 88 第六章 未來展望 90

[1] R.Bourgeois, https://www.rbourgeois.com/.
[2] KATO Fastening Systems Inc., https://www.katofastening.com/katohome.html.
[3] 呂璞石、黃振賢,「金屬材料」,文京圖書有限公司,1990。
[4] 熱處理編輯委員會,「熱處理」,高立圖書有限公司,2006。
[5] 陳奐晞,「金屬粉末射出成型 SKD11元件機械性質分析」,東南科技大學機電整合研究所,碩士論文,p. 13,2012。
[6] 李秉育,「SKD11 與 DC53 熱處理變形之研究」,國立高雄第一科技大學機械與自動化工程系,碩士論文,p. 15,2009。
[7] 李勝隆,「熱處理-金屬材料原理與應用」,全華圖書股份有限公司,2014。
[8] ALD France's, https://www.ald-france.eu/home/.
[9] IONITECH, https://www.ionitech.com/services.html.
[10] Friction Technologies, http://www.nitridingprocess.com/.
[11] 機械工程手册編輯委員會,「熱處理與表面:精密製造/機械工程手册」,五南圖書出版股份有限公司,2005。
[12] 黃稚惠,「氮化處理對SKH51高速鋼機械性質與微奈米級顯微結構影響之研究」,南臺科技大學機械工程系,碩士論文,p. 22-24,2014。
[13] A. Bernal, “Investigation on Nitriding with Enphasis in Plasma Nitriding Process, Current Technology and Equipment: Review Article,” Royal Institute of Technology Materials Processing, p. 12, 2006.
[14] F. Czerwinski, “Thermochemical treatment of metals,” HeatTreatment-Conventional and Novel Applications, IntechOpen, 2012.
[15] 金重勳,「熱處理」,台灣復文興業股份有限公司,1998。
[16] H. Aghajani and B. Sahand, “Plasma nitriding of steels,” Springer International Publishing, 2017.
[17] C. Tendero, C. Tixier, C. P. Tristant, J. Desmaison and P. Leprince, “Atmospheric pressure plasmas: A review,” Spectrochimica Acta Part B: Atomic Spectroscopy, vol. 61, p. 2-30, 2006.
[18] M. A. Lieberman and A. J. Lichtenberg Lieberman, “Principles of plasma discharges and materials processing,” New York: Wiley-interscience, vol. 2, 2005.
[19] A. Bogaerts, E. Neyt, R. Gijbels, and J. Van der Mullen, “Gas discharge plasmas and their applications,” Spectrochimica Acta Part B:Atomic Spectroscopy, vol. 57, p. 609-658, 2002.
[20] 郭福升,「大面積常壓電漿技術之研究」,國立成功大學化系專班,碩士論文,2003。
[21] 王憲柏,「以常壓電漿噴射束於SKD11模具鋼表面硬化處理之研究」,國立臺灣科技大學機械工程系,碩士論文,2018。
[22] Z. Rahman, H. Rahman, A. Rahman, “Classification and generation of atmospheric pressure plasma and its principle applications,” International Journal of Mathematics and Physical Sciences Research, vol. 2, p. 127-146, 2015.
[23] 楊超棨,「介電質常壓電漿產生器之開發及其於質譜分析之應用」,國立中山大學機械與機電工程學系,碩士論文,2010。
[24] E. Sozer, “Gaseous discharges and their applications as high power plasma switches for compact pulsed power systems,” MS Thesis, 2005.
[25] 何政昌,「常壓電漿技術之研究」,國立成功大學化學工程學系,博士論文,2003。
[26] N. Carbide, “Boride Materials-Synthesis and Processing, edited by AW Weimer,” Chapman& Hall, 1997.
[27] T. Y. Wu, C. R. Chang, T. J. Chang, Y. J. Chang, Y. Liew and C. F. Chau, “Changes in physicochemical properties of corn starch upon modifications by atmospheric pressure plasma jet,” Food Chemistry, vol. 283, p. 46-51, 2019.
[28] M. J. Lee, J. S. Kwon, H. B. Jiang, E. H. Choi, G. Park, and K. M. Kim, “The antibacterial effect of non-thermal atmospheric pressure plasma treatment of titanium surfaces according to the bacterial wall structure,” Scientific Reports, vol. 9 , 2019.
[29] S. Zhang, A. Rousseau, and T. Dufour, “Promoting lentil germination and stem growth by plasma activated tap water, demineralized water and liquid fertilizer,” RSC Advances, vol. 7 , p. 31244-31251, 2017.
[30] L. Yan, X. Zhu, J. Xu, Y. Gao, Y. Qin and X. Bai, “A New Approach to Metal Surface Nitriding Using Dielectric Barrier Discharge at Atmospheric Pressure,” Plasma Chemistry and Plasma Processing, vol. 25, p. 467-483, 2005.
[31] R. P. Cardoso, G. Arnoult, T. Belmonte, G. Henrion and S. Weber, “Titanium Nitriding by Microwave Atmospheric Pressure Plasma: Towards Single Crystal Synthesis,” Plasma Processes and Polymers, vol. 6, p. S302-S305, 2009.
[32] H. Nagamatsu, R. Ichiki, Y. Yasumatsu, T. Inoue, M. Yoshida, S. Akamine and S. Kanazawa, “Steel Nitriding by Atmospheric-Pressure Plasma Jet Using N2/H2 Mixture Gas,” Surface & Coatings Technology, p. 26-33, 2013.
[33] W.D. Callister and D.G. Rethwisch, “Fundamentals of materials science and engineering:an integrated approach,” John Wiley & Sons, 2012.
[34] P. Kah, J. Martikainen and P. Layus, “Methods of Evaluating Weld Quality in Modern Production (Part 1),” Proceedings of 16th International Conference, p. 7-8, 2011.
[35] N. Waeselmann, “Structural transformations in complex perovskite-type relaxor and relaxor-based ferroelectrics at high pressures and temperatures,” Dissertation, p. 33, 2012.
[36] 羅聖全,「科學基礎研究之重要利器─掃描式電子顯微鏡(SEM)」,科學研習,月刊第 52 卷,2013。
[37] JEOL Ltd., https://www.jeol.co.jp/en/.
[38] 廖駿偉、蕭祝螽、陳蔚宗,「OES 技術於電漿製程監測之應用」,奈米平台技術特刊,2004。
[39] Anton Paar GmbH, https://www.anton-paar.com/sg-en/.
[40] 王彥捷,「透過陽極氧化技術改善濺鍍鋁膜AZ91D鎂合金之抗腐蝕性質」,國立臺灣科技大學機械工程系,碩士論文,2016。
[41] 劉沖明、吳豐賓、宋大崙,「自我補償式蘭牟爾探針之製作與量測」,龍華科技大學工程技術研究所,2009。
[42] B. Paosawatyanyong, J. Pongsopa, P. Visuttipitukul and W. Bhanthumnavin, “Nitriding of tool steel using dual DC/RFICP plasma process,” Surface and Coatings Technology , vol. 306, p. 351-357, 2016.
[43] F. M. El-Hossary, N.Z. Negm, S.M. Khalil and M. Raaif, “Surface modification of titanium by radio frequency plasma nitriding,” Thin Solid Films, vol. 497, p. 196-202, 2006.
[44] 蔡居正,「以氧氣感測器控制白層厚度之體滲氮研究」,國立臺灣大學機械工程學研究所,碩士論文,2001。
[45] 材料手冊編審委員會,「鋼鐵材料手冊」,中國材料科學會,1998。
[46] F.F. Chen, “Langmuir probe analysis for high density plasmas,” Physics of Plasmas, vol. 8, p. 3029-3041, 2001.
[47] 余煥騰,「金屬熱處理學」,六合出版社,1998。
[48] F. Mahboubi and K. Abdolvahabi, “The effect of temperature on plasma nitriding behaviour of DIN 1.6959 low alloy steel,” Vacuum, vol. 81, p. 239-243, 2006.
[49] K.T. Cho, Y.-K. Lee, and W.B. Lee, “Wear behavior of AISI D2 steel by enhanced ion nitriding with atomic attrition,” Tribology International, vol. 87, p. 82-90, 2015.
[50] A.R.Mashreghi, S.M.Y. Soleimani, and S. Saberifar, “The investigation of wear and corrosion behavior of plasma nitrided DIN 1.2210 cold work tool steel,” Materials & Design, vol. 46, p. 532-538, 2013.
[51] Y. Hsu, Y. Yang, C. Wu, and C Hsu, “Downstream Characterization of an Atmospheric Pressure Pulsed Arc Jet,” Plasma Chemistry and Plasma Processing, vol. 30, p. 363-372, 2010.
[52] 簡士傑,「大氣電漿束之電漿特性與應用之研究」,國立清華大學物理系博士論文,2013。
[53] D.C. Wen, “Plasma nitriding of plastic mold steel to increase wear- and corrosion properties,” Surface and Coatings Technology, vol. 204, p. 511-519, 2009.
[54] Y. Wang, Y. Yang, H. Yang, M. Zhang, S. Ma, and J. Qiao, “Microstructure and wear properties of nitrided AlCoCrFeNi high-entropy alloy,” Materials Chemistry and Physics, vol.210, p. 233-239, 2018.
[55] D. She, W. Yue, Z. Fu, C. Wang, X. Yang, and J. Liu, “Effects of nitriding temperature on microstructures and vacuum tribological properties of plasma-nitrided titanium,” Surface and Coatings Technology, vol. 264, p. 32-40, 2015.
[56] J. Yang, Y. Liu, Z. Ye, D. Yang and S. He, “Microstructure and tribological characteristics of nitrided layer on 2Cr13 steel in air and vacuum,” Surface and Coatings Technology, vol. 204, p. 705-712, 2009.

無法下載圖示 全文公開日期 2024/07/31 (校內網路)
全文公開日期 本全文未授權公開 (校外網路)
全文公開日期 本全文未授權公開 (國家圖書館:臺灣博碩士論文系統)
QR CODE