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研究生: Albert Daniel Saragih
Albert Daniel Saragih
論文名稱: Investigation of Copper-Based Ternary and Quaternary Thin Films for Solar Cell Applications
Investigation of Copper-Based Ternary and Quaternary Thin Films for Solar Cell Applications
指導教授: 郭東昊
Dong-Hau Kuo
口試委員: 何清華
Ching-Hwa Ho
薛人愷
Ren-Kae Shiue
魏茂國
Mao-Kuo Wei
柯文政
Wen-Cheng Ke
郭東昊
Dong-Hau Kuo
學位類別: 博士
Doctor
系所名稱: 工程學院 - 材料科學與工程系
Department of Materials Science and Engineering
論文出版年: 2018
畢業學年度: 106
語文別: 中文
論文頁數: 185
中文關鍵詞: CuSbS2GaN/In0.15Ga0.85NCZTSethin-filmsputteringsilvergermaniumdopingselenizationsolar cell
外文關鍵詞: CuSbS2, GaN/In0.15Ga0.85N, CZTSe, thin-film, sputtering, silver, germanium, doping, selenization, solar cell
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  • Due to the energy crisis, we rush into the solar cell research and development. Fulfillment of energy is an issue that is always covered by each of the countries, coupled with the increasing rate of world population growths, the energy consumption will continue to increase. The solar cell is one of the best choices, solar cells have been studied for more than fifty years but the last decade has seen the drastic growth in the research and development in the sector and because of that, now we have so many different types of solar cells design with megawatt production capabilities.
    The main objective of this study is to explore the modern solar cell design in order to fulfill the energy consumption that every year always increases consisting of readily available, non-toxic material, and low-cost production, so we developed a copper zinc tin selenide (Cu2ZnSnSe4, CZTSe) and copper antimony sulfide (CuSbS2, CAS).
    This work has included three parts. The first parts deal with the thin film solar cell based on p-CuSbS2 together with Cd-free GaN/InGaN bilayer. CuSbS2 thin film solar cell with 2.99% efficiency has been demonstrated by using the Cd-free GaN and In0.15Ga0.85N as n-type semiconductor bi-layer. CuSbS2 films on the TiN-coated Mo/glass substrates were made by co-sputtering technique at 300 oC with a cermet target of (Cu + Sb2S3) operated at 50 – 60 W and a metal target of Cu at 2 W, followed by thermal annealing at 350–450 oC for 1 h. The effects of processing conditions on the growth behavior, microstructural characteristics, and electrical properties of CuSbS2 films had been investigated. Solar cell devices were fabricated by depositing ~50 nm GaN and ~300 nm In0.15Ga0.85N layers with low temperature radio-frequency (RF) sputtering method, followed by RF sputtering 300–400 nm indium-tin-oxide (ITO) for front contact and pasting silver glue for electric contacts. The CuSbS2 thin film sputtered at 55 W had a [Cu]/[Sb] ratio of 0.80 with co-exists of the Sb2S3, and had a hole concentration of 1.41 × 1018 cm-3, an electrical conductivity 1.8 Scm-1, and mobility of 8 cm2 V-1 s-1. The efficiency of the solar cell device had a 3.83-fold increase if the p-CuSbS2/CdS/n-ZnO system had its conventionally designed CdS/n-type ZnO layer replaced by n-type GaN/In0.15Ga0.85N bilayer.
    The second part gives an insight of the characterization of Ag-doped Cu2ZnSnSe4 bulks material and their application as thin film semiconductor in solar cells. Ag-doped CZTSe bulks and thin films with the (Cu2-xAgx)ZnSnSe4 (Ag-x-CZTSe) formula at x = 0, 0.1, 0.2, 0.3, and 0.4 were prepared at 600 ˚C by reactive sintering and selenization. We successfully demonstrated Ag-doped CZTSe materials without any different result between bulks preparation and thin films devices. Defect chemistry was studied by measuring structural and electrical properties of Ag-doped CZTSe as a function of dopant concentration. The enhanced of the device performance is shown with the increasing of Ag content to the CZTSe. The films had a stack structure of Ag/ITO/ZnO/CdS/Ag-CZTSe/Mo/soda-lime glass substrate. The efficiencies of Ag-x-CZTSe thin film solar cells at x= 0, 0.1, 0.2, 0.3 and 0.4 were 1.90, 2.4, and 3.4, 3.1, and 2.9%, respectively.
    In the third part, germanium substitution effect on the property and performance of Cu2ZnSnSe4 thin films and its solar cell having absorber layer made by sputtering with single metallic target plus selenization. We report on the germanium substitution effect on the Cu2ZnSnSe4 (CZTSe) solar cell performance with absorber layer prepared by sputtering with a single metallic target plus further selenization. Ge-doped CZTSe thin films with the Cu2Zn(Sn1-xGex)Se4 (Ge-x-CZTSe) formula at x = 0, 0.05, 0.1, 0.15, and 0.2 were selenized at 600 ˚C. Defect chemistry was studied by measuring the structural, electrical, and optical properties of Ge-doped CZTSe as a function of dopant concentration. The enhanced device performance was shown with the increased Ge content to CZTSe. The solar cell was fabricated with a stack structure of Ag/ITO/ZnO/CdS/Ge-CZTSe/Mo/soda-lime glass substrate. The efficiencies of Ge-x-CZTSe thin film solar cells at x= 0, 0.05, 0.1, 0.15, and 0.2 were 1.90, 2.35, and 3.32, 4.64, and 4.24%, respectively. The further improvement in conversion efficiency of 7.23% was achieved by incorporating a NaF layer between the Mo bottom electrode and Ge-x-CZTSe absorber to form a Mo-NaF bilayer.


    Due to the energy crisis, we rush into the solar cell research and development. Fulfillment of energy is an issue that is always covered by each of the countries, coupled with the increasing rate of world population growths, the energy consumption will continue to increase. The solar cell is one of the best choices, solar cells have been studied for more than fifty years but the last decade has seen the drastic growth in the research and development in the sector and because of that, now we have so many different types of solar cells design with megawatt production capabilities.
    The main objective of this study is to explore the modern solar cell design in order to fulfill the energy consumption that every year always increases consisting of readily available, non-toxic material, and low-cost production, so we developed a copper zinc tin selenide (Cu2ZnSnSe4, CZTSe) and copper antimony sulfide (CuSbS2, CAS).
    This work has included three parts. The first parts deal with the thin film solar cell based on p-CuSbS2 together with Cd-free GaN/InGaN bilayer. CuSbS2 thin film solar cell with 2.99% efficiency has been demonstrated by using the Cd-free GaN and In0.15Ga0.85N as n-type semiconductor bi-layer. CuSbS2 films on the TiN-coated Mo/glass substrates were made by co-sputtering technique at 300 oC with a cermet target of (Cu + Sb2S3) operated at 50 – 60 W and a metal target of Cu at 2 W, followed by thermal annealing at 350–450 oC for 1 h. The effects of processing conditions on the growth behavior, microstructural characteristics, and electrical properties of CuSbS2 films had been investigated. Solar cell devices were fabricated by depositing ~50 nm GaN and ~300 nm In0.15Ga0.85N layers with low temperature radio-frequency (RF) sputtering method, followed by RF sputtering 300–400 nm indium-tin-oxide (ITO) for front contact and pasting silver glue for electric contacts. The CuSbS2 thin film sputtered at 55 W had a [Cu]/[Sb] ratio of 0.80 with co-exists of the Sb2S3, and had a hole concentration of 1.41 × 1018 cm-3, an electrical conductivity 1.8 Scm-1, and mobility of 8 cm2 V-1 s-1. The efficiency of the solar cell device had a 3.83-fold increase if the p-CuSbS2/CdS/n-ZnO system had its conventionally designed CdS/n-type ZnO layer replaced by n-type GaN/In0.15Ga0.85N bilayer.
    The second part gives an insight of the characterization of Ag-doped Cu2ZnSnSe4 bulks material and their application as thin film semiconductor in solar cells. Ag-doped CZTSe bulks and thin films with the (Cu2-xAgx)ZnSnSe4 (Ag-x-CZTSe) formula at x = 0, 0.1, 0.2, 0.3, and 0.4 were prepared at 600 ˚C by reactive sintering and selenization. We successfully demonstrated Ag-doped CZTSe materials without any different result between bulks preparation and thin films devices. Defect chemistry was studied by measuring structural and electrical properties of Ag-doped CZTSe as a function of dopant concentration. The enhanced of the device performance is shown with the increasing of Ag content to the CZTSe. The films had a stack structure of Ag/ITO/ZnO/CdS/Ag-CZTSe/Mo/soda-lime glass substrate. The efficiencies of Ag-x-CZTSe thin film solar cells at x= 0, 0.1, 0.2, 0.3 and 0.4 were 1.90, 2.4, and 3.4, 3.1, and 2.9%, respectively.
    In the third part, germanium substitution effect on the property and performance of Cu2ZnSnSe4 thin films and its solar cell having absorber layer made by sputtering with single metallic target plus selenization. We report on the germanium substitution effect on the Cu2ZnSnSe4 (CZTSe) solar cell performance with absorber layer prepared by sputtering with a single metallic target plus further selenization. Ge-doped CZTSe thin films with the Cu2Zn(Sn1-xGex)Se4 (Ge-x-CZTSe) formula at x = 0, 0.05, 0.1, 0.15, and 0.2 were selenized at 600 ˚C. Defect chemistry was studied by measuring the structural, electrical, and optical properties of Ge-doped CZTSe as a function of dopant concentration. The enhanced device performance was shown with the increased Ge content to CZTSe. The solar cell was fabricated with a stack structure of Ag/ITO/ZnO/CdS/Ge-CZTSe/Mo/soda-lime glass substrate. The efficiencies of Ge-x-CZTSe thin film solar cells at x= 0, 0.05, 0.1, 0.15, and 0.2 were 1.90, 2.35, and 3.32, 4.64, and 4.24%, respectively. The further improvement in conversion efficiency of 7.23% was achieved by incorporating a NaF layer between the Mo bottom electrode and Ge-x-CZTSe absorber to form a Mo-NaF bilayer.

    Acknowledgments I Abstract III Table of contents VI List of figures IX List of tables XVI I. Introduction 1 1.1 Research background 1 1.2 Solar cell overview 3 1.3 Solar cell market 3 1.4 Comparison of various thin-film solar-cell types 6 1.4.1. Thin-film silicon solar cells 7 1.4.2 CdTe (Cadmium Telluride thin film solar cell) 7 1.4.3 Cu(In,Ga)Se2 (Copper Indium Gallium Diselenide solar cell) 9 1.4.4 Cu2ZnSnSe4 (Copper Zinc Tin Diselenide solar cell) 10 1.4.5 CuSbS2 (Copper Antimony Sulfide solar cell) 11 1.5 Objectives of this study 13 1.6 Dissertation structure 14 II. The Basic Theory and Literature Review 15 2.1 The solar cell principles 15 2.2 Electrical characteristics 16 2.2.1 The p-n junction 16 2.2.2 The ideal solar cell 19 2.3 Mechanism doping of semiconductor 20 2.4 Current status in CuSbS2 thin-film solar cells 22 2.4.1 Electrodeposited metallic Cu and Sb layers 23 2.4.2 Two-stage co-evaporated CuSbS2 26 2.4.3 Hybrid inks of CuSbS2 thin film 29 2.4.4 Accelerated development of CuSbS2 thin film 31 2.4.5 CuSbS2 thin film with band gap-adjustable n-type InGaN 35 2.5 Current status of foreign atom doping into Cu2ZnSnSe4 thin-film solar cells 40 2.5.1 (Cu, Ag)2ZnSnS4 and (Cu, Ag)2ZnSnSe4 solid solutions 41 2.5.2 Nanocrystal-based CZTSe absorbers with Ag-alloying 44 2.5.3 The alloyed kesterite absorber (AgxCu1–x)2ZnSnSe4 by co-evaporation 47 2.5.4 Solution-processed Cu2ZnSn(S,Se)4 solar cells with Ag substitution 53 2.5.5 Selenizing pulsed laser deposited CZTGeS absorber thin film 59 2.5.6 Ge-incorporated Cu2ZnSnSe4 thin-film grown by co-evaporation 69 2.5.7 Ge doping strategy for a nanocrystalline CZTSe precursor 74 2.5.8 Ge-alloyed CZTSSe by chalcogenization of stack precursor film 77 III. Experimental Section and Characterization 81 3.1 Description of experimental instruments 81 3.1.1 Vacuum hot press machine 81 3.1.2 DC and RF magnetron sputtering system 82 3.1.3 High-temperature vacuum furnace 85 3.2 Characterization techniques 86 3.2.1 Field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS) analysis 86 3.2.2 X-ray diffractometry (XRD) Analysis 88 3.2.3 Raman spectroscopy 90 3.2.4 X-ray photoelectron spectroscopy 91 3.2.5 Ultraviolet–visible spectrometer 92 3.2.6 Hall effects measurement 93 3.2.7 Current-voltage (IV) measurements 95 IV. Result and Discussion 97 4.1 Thin film solar cell based on p-CuSbS2 together with Cd-free GaN/InGaN bilayer 97 4.1.1 Introduction 97 4.1.2 Experimental 99 4.1.3 Results and Discussion 100 4.1.4 Summary 110 4.2 Characterization of Ag-doped Cu2ZnSnSe4 bulks material and their application as thin film semiconductor in solar cells 112 4.2.1 Introduction 112 4.2.2 Experimental 114 4.2.3 Results and Discussion 116 4.2.4 Summary 131 4.3 Germanium substitution effect on the property and performance of Cu2ZnSnSe4 thin films and its solar cell having absorber layer made by sputtering with single metallic target plus selenization 132 4.3.1 Introduction 132 4.3.2 Experimental 134 4.3.3 Result and Discussion 136 4.3.4 Summary 149 V. Conclusions and Recommendations 150 5.1 Conclusions 150 5.2 Recommendations 152 References 153

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