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研究生: 林天文
Tien-Wen Lin
論文名稱: 1U伺服器專用電源供應器之散熱研究與分析
Investigation and Analysis of Heat Dissipation in Power Supply Unit for 1U Server
指導教授: 洪俊卿
Jin-Tsing Hong
口試委員: 莊福盛
none
蔡尤溪
none
學位類別: 碩士
Master
系所名稱: 工程學院 - 機械工程系
Department of Mechanical Engineering
論文出版年: 2010
畢業學年度: 98
語文別: 中文
論文頁數: 115
中文關鍵詞: FLOTHERM電源供應器伺服器
外文關鍵詞: heat dissipation, Flotherm, 1U Power Supply
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  • 直流電源供應器是將交流電轉換為直流電(AC TO DC Power Supply ),為一般電腦設備不可或缺的電能,又電路結構的不同又可分為有線性(LPS)、交換式(SPS)等兩種。其中交換式電源供應器產品較為輕薄短小及輸出穩定,因此業界電腦設備多屬於使用此設計,本文以450W-12V 輸出規格的1U伺服器專用交換式電源供應器(Server SPS)的散熱研究與分析為對象。
    主要是以FLOTHERM 這套CFD套裝軟體做數值模擬方面的分析,並且建立數值模型進行模擬分析,並將模擬結果與實測結果做比對,以確定模型的準確性,再進一步分析模型流場與溫度場,並且針對其散熱設計需改善之處做研究分析。
    改善電源供應器的散熱系統同時兼顧成本與可行性前提下,在其有限空間中對散熱片的幾何形狀、最佳風流路徑..等等,做一系列的探討。經過模擬改善整合結果,BD1與Q1晶體溫度明顯下降改善,BD1溫度比原始模型溫度下降11.4 ℃,Q1溫度比原始模型溫度下降3.6 ℃,對於整個電源供應器的穩定性與可靠度大大的提升。


    The electric power is the essentials of computer. The main function of AC to DC power supply is to transform alternating current into direct current and provide power for the electrical device. The power supply units are classified as Linear Power Supply (LPS) and Switching Power Supply (SPS) according to the types of circuit structure.
    Among these two categories, the SPS is more popular than LPS due to its slight size, high efficiency and stable output. Thus, most of electrical equipments are chosen SPS. The requirements of power supply for 1U server are high power density and limited space. The advantages of SPS are in keeping with the requirements. This is the reason that 1U server SPS is chosen in the investigation.
    In this paper, Flotherm software is a numerical analysis tool to create the simulation model for analysis and comparison the simulation result with realistic measurement data, to verify the accurate simulation model for further study of air flow route and temperature distribution.
    Based on the strategies of feasibility, low-cost design and cooling-technique improvement, two characteristics (a series of heat sink geometry and the optimization of air flow path) are investigated in the limited space. The result indicates that the temperature values for BD1 and Q1 are decreased 11.4 oC and 3.6 oC, respectively. Thus, the stability and reliability of PSU can be obviously improved.

    目錄 摘要IV AbstractV 誌謝VI 目錄VII 表索引X 圖索引XII 符號索引XVI 第一章 緒論1 1-1 前言1 1-2 研究動機3 1-3 文獻回顧4 1-4 研究目的8 第二章 基礎理論9 2-1 1U伺服器專用交換式電源供應器簡介9 2-1-1 交換式電源供應器原理9 2-1-2 電源供應器的效率及主要損耗的分佈11 2-1-3 高效率電源供應器12 2-2 散熱系統之基本理論13 2-2-1 電源供應器之熱傳分析13 2-3 數值分析概論15 2-3-1 統御方程式15 2-3-2 有限體積法16 2-3-3 紊流模式理論17 2-3-4 交錯式網格系統18 第三章 實驗方法與設備29 3-1 實驗目的29 3-2 實驗方法29 3-2-1 風扇性能數據量測與繪製曲線29 3-2-2 電源供應器出口流量測量30 3-2-3 電源供應器主要發熱元件溫度量測30 第四章 數值模擬38 4-1 熱模擬設計流程38 4-2 FOLTHERM軟體介紹與建立數值模擬流程39 4-2-1 建立數學分析模式和流動屬性40 4-2-2 建立解的區間41 4-2-3 建立幾何元件圖形43 4-2-4 設定與調整網格系統46 4-3 數值模擬分析48 4-4 基礎模擬模型與實驗之驗證49 4-4-1 流場基礎模型驗證49 4-4-2 溫度場基礎模型驗證51 4-4-3 熱流基礎模型驗證結果53 第五章 電源供應器不同散熱方案的散熱性能研究65 5-1 電源供應器基礎模型結果分析66 5-2 流場的改善探討66 5-2-1 改善方案一:改善風流路徑67 5-2-2 改善方案二:機殼側邊開孔68 5-3 散熱片設計的改善探討68 5-3-1 改善方案三:Q1散熱片的改善設計(A)69 5-3-2 改善方案四:Q1散熱片的改善設計(B)69 5-3-3 改善方案五:BD1散熱片的改善設計71 5-3-4 改善方案六:利用導熱板熱傳導到機殼71 5-4 討論72 第六章 結論與建議94 6-1 結論94 6-2 建議95 參考文獻97

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