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研究生: 陳冠穎
Guan-Ying Chen
論文名稱: 結合機器學習及製程能力指標於製程參數調校之研究-以電纜射出成形為例
Combining Machine Learning and Process Capability Indicator for Process Parameters Tuning - An Case Study Of Cable Injection Molding
指導教授: 楊朝龍
Chao-Lung Yang
口試委員: 林希偉
Shi-Woei Lin
黃奎隆
Kui-Long Huang
學位類別: 碩士
Master
系所名稱: 管理學院 - 工業管理系
Department of Industrial Management
論文出版年: 2022
畢業學年度: 110
語文別: 中文
論文頁數: 53
中文關鍵詞: 製程品質控制參數調校模擬優化變分自動編碼器確定性策略梯度
外文關鍵詞: Process quality control, parameter tuning, simulation optimization, Variational AutoEncoder, Deterministic Policy Gradient
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  • 現代的自動化製造系統對於生產能力的要求日益增高,其中設備參數的控制乃是影響製程產出的關鍵因素。各式各樣的參數調校技術開始逐漸取代手動維護的任務,以此在無需人力介入的情況下優化產品品質。但是如何從這些技術中選擇一個最有利的建模方案是非常重要的環節,本文就基於上述這些考量提出了一項結合製程能力指標 (process capability ratio, PCR)的模擬優化 (simulation optimization, SO)框架,為各種以機器學習 (machine learning ,ML)指導的決策代理(decision agent, DA)提供一個標準的訓練流程。在這項工作中,PCR被用於衡量模型在調校參數後所優化的品質表現,以在客觀的量化基準上考慮並選擇具有不同優越性的建模機制。為了展示這個開創性的方法,我們研究了一個包覆電纜絕緣外層的塑膠射出成形 (plastic injection molding, PIM)案例,其中涵蓋串聯製程 (serial process, SP)與並聯製程 (parallel process, PP)兩種類型的資料來源。我們將會嘗試以合成式 (synthetic)的變分自動編碼器 (Variational AutoEncoder, VAE)與生成式 (generative)的確定策略梯度 (Deterministic Policy Gradient, DPG)來對這兩種具有代表性的製程挖掘更好的參數配置。實驗的結果表明,生成式的訓練原則在探索最佳的調校策略上更具有優勢,分別於SP與PP取得優於原始生產表現24%及36%的品質水準。最後,我們以統計檢定探討了這兩種不同模型的適用情境,為後續的研發決策提供強而有力的科學證據。


    Modern automated manufacturing systems are increasingly demanding in terms of production capacity, where the control of equipment parameters is a crutial problem affecting process output. A variety of parameter tuning techniques are gradually replacing the manual maintenance tasks to optimize product quality without human intervention. But how to choose a most favorable modeling solution from these techniques is a very important aspect. Based on these considerations, this paper proposed a simulation optimization (SO) framework combining process capability ratio (PCR) to provide a standard training process for various machine learning (ML) guided parameter tuning models. In this work, PCR is used to determine the quality performance of models optimized after tuning parameters to consider and select a modeling mechanism with different superiority on an objective quantitative basis. In order to demonstrate this pioneering approach, a plastic injection molding (PIM) case of covering a cable insulating outer layer was studied, including both serial process (SP) and parallel process (PP) types of data sources. We will try to use both synthetic (VAE) and generative (DPG) Variational AutoEncoder (VAE) and Deterministic Policy Gradient (DPG) to explore better parameter configurations for these two representative processes. The experimental results showed that the generative training principle is more advantageous in exploring the best tuning policies, achieving quality levels 24% and 36% better than the original production performance for SP and PP, respectively. Finally, we also conclude the applicability of these two different models with statistical test, in order to provide strong scientific evidence for subsequent R&D decisions.

    第一章 介紹 1 第二章 文獻探討 4 2.1 製程參數調校的相關研究與發展 4 2.2 動態優化於生產系統的基本工作流程 6 2.3 基於隨機梯度的決策代理 9 第三章 方法論 14 3.1 一項用於為製造系統選擇模擬優化設施的評估框架 14 3.2 實驗設計 16 3.2.1 資料來源與種類 17 3.2.2 子系統模擬模型的建構 20 3.2.3 製程能力指標的選擇 21 3.2.4 合成式訓練原則的決策代理模型 23 3.2.5 生成式訓練原則的決策代理模型 25 3.3 模型評估與驗證 27 第四章 實驗與結果 29 4.1 子系統模擬與預處理程序 29 4.2 合成優化器與生成優化器的實施 31 4.2.1 合成優化器:變分自動編碼器(Variational AutoEncoder) 31 4.2.2 生成優化器:確定策略梯度(Deterministic Policy Gradient) 33 4.3 性能比較 34 第五章 結論 36 參考文獻 38

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